Data Center Power Systems Mechanical Engineer

1010 Analog Devices Inc.; Wilmington (MA); On-site; USD 110,000 - 152,000; Full time

Job summary

Analog Devices, Inc. is seeking a Systems Integration Engineer in Wilmington, MA to design, validate, and optimize high-density power delivery solutions for AI and cloud infrastructure.

You will collaborate with power electronics, thermal, mechanical, and reliability engineers to advance enclosure, busbar, and mechanical packaging strategies. The role emphasizes mechanical architecture development, thermal management, and system-level validation, including prototyping, DVT, and supplier

Qualifications

• 3+ years with mechanical design, thermal management of electronics, and system integration of power electronics.
• Experience with CAD tools such as Creo, SolidWorks, NX, or CATIA.
• Experience performing thermal simulations, CFD analysis, or airflow optimization for electronics cooling applications.
• Understanding of structural mechanics, tolerance analysis, material selection, and manufacturing processes.
• Knowledge of high-current power distribution methods including busbars, connectors, grounding, creepage, and clearance requirements.
• Strong analytical and problem-solving skills with a hands-on approach to design validation and troubleshooting.

Responsibilities

• Design and integrate mechanical subsystems for high voltage power conversion platforms, including HV DC/DC module, intelligent power system, and Power Distribution Box (PDB).
• Own enclosure and structural design activities, including sheet metal design, die-cast components, machined parts, fastening strategies, tolerance stack-up analysis, manufacturability, and assembly considerations.
• Develop thermal solutions for high-power electronic systems utilizing air cooling, liquid cooling, cold plates, heat sinks, vapor chambers, heat spreaders, and advanced thermal interface materials.
• Perform thermal simulations and airflow analysis using industry-standard tools to optimize cooling performance and maintain component reliability.
• Design and validate power interconnect solutions including busbars, copper current-carrying structures, high-current connectors, grounding systems, and electrical isolation features.
• Collaborate closely with electrical and power electronics teams to optimize mechanical packaging of transformers, inductors, capacitors, semiconductors, and magnetic components.
• Create and execute thermal, mechanical, vibration, shock, and environmental validation plans to ensure compliance with product and customer requirements.
• Support prototype builds, design verification testing (DVT), and root-cause analysis of thermal, structural, or assembly-related issues.
• Work with manufacturing partners, suppliers, and contract manufacturers to develop cost-effective, scalable, and production-ready mechanical solutions.
• Document system architecture, design analyses, simulations, test results, and lessons learned to support product development and continuous improvement.

Skills

Mechanical design

Thermal management

System integration

Education

MS or PhD in Mechanical/Electrical/Thermal Engineering

Tools

Creo

SolidWorks

NX

CATIA

Job description

Analog Devices, Inc. is seeking a Systems Integration Engineer in Wilmington, MA to design, validate, and optimize high-density power delivery solutions for AI and cloud infrastructure.

You will collaborate with power electronics, thermal, mechanical, and reliability engineers to advance enclosure, busbar, and mechanical packaging strategies. The role emphasizes mechanical architecture development, thermal management, and system-level validation, including prototyping, DVT, and supplier