Controls & Integration Engineer III, Mechanical TRAVEL 100%

CPG; Ashburn (VA); Remote; USD 90,000 - 130,000; Full time

Job summary

CPG is seeking an Controls & Integration Engineer III with a mechanical focus for a remote role requiring up to 100% travel. The candidate will design, develop, install and maintain control systems for data centers and mission-critical environments, including BAS startup, SCADA, PLCs, and HMI configurations.

Ideal applicants have 5–7 years of field experience, strong drawings and testing skills, and a US citizenship.

Qualifications

• Bachelor's degree in mechanical engineering or related field and 5–7 years field experience.
• Experience with BAS startup, configuration, and calibration.
• Experience reading mechanical and control schematics.
• Experience with chiller plants, air handling, and data center systems.
• Must be a US citizen.

Responsibilities

• Design and engineer SCADA/Automation projects.
• Program, configure, and troubleshoot Controllers, PLCs, RTUs, and HMIs.
• Develop design documents, SOOs, and system documentation.
• Perform testing, commissioning, and field deployment.
• Provide testing plans and procedures.

Skills

SCADA systems

PLC programming

Electrical wiring

BA/ BAS experience

Troubleshooting field Equipment

Education

Bachelor's degree in mechanical engineering

Associate degree in mechanical field

High school diploma

Tools

AutoCAD

Visio

Project / Primavera

SCADA software

MS Office

Job description

TITLE: Controls & Integration Engineer III, Mechanical Focus

LOCATION: REMOTE - 100% travel

POSITION SUMMARY

Controls Engineers are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, equipment and processes. They work in various industries including building management systems, power system automation and protection systems. Controls engineers are technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement solutions to our customers' complex needs.

Specific areas of expertise for this position include monitoring and control systems in Data Centers and /or mission critical environments. Experience in Building Automation Systems (BAS) and field device configuration such as field level controllers, PLCs, protocol converters, and SCADA/HMI software. Experience in Electrical Power Monitoring Systems (EPMS) and configuration/programming of electrical gear interfaces is beneficial.

ESSENTIAL DUTIES AND RESPONSIBILITIES

To perform this job successfully, an individual must be able to perform the following satisfactorily; other duties may be assigned. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

Technical Responsibilities

• Design / Engineering
  • Generate design documents for SCADA/Automation projects
  • Developing design document narratives
  • Perform requirements analysis
  • Generate Sequence of Operations (SOO) / System Functional Documentation
  • Create Subsystem Designs (CAD / Panels / Layouts / Wiring / SCADA Screens / Hardware / Communications)
  • Comment Resolution
• Reviews and comments on 3rd party design documents for SCADA/Automation projects in support of large programs/projects
  • Review design document narratives
  • Perform execution and design scope gap analysis
  • Review Sequence of Operations / System Functional Documentation to ensure compliance with project requirements
  • Review Subsystem Designs (CAD / Panels / Layouts / Wiring / SCADA Screens / Hardware / Communications) for project compliance
  • Assist in reviewing project specifications
  • Assist in creation of testing plans and procedures for Integrated Systems Factory Testing
• Programming
  • Program / configure / troubleshoot Controllers, PLCs, RTUs, and/or HMI systems
• Testing / Troubleshooting / Deployment / Commissioning
  • Assist senior engineers in creating and updating testing and commissioning procedures
  • Preparation of test reports
  • Originates test procedures
  • Commissioning of deployed systems
  • Development of test equipment and simulation devices
  • Perform Factory and Field TestingMaintenance
• Maintenance
  • Perform troubleshooting on service calls to existing and legacy system operators
  • Perform hardware / software upgrades and replacements on existing systems

Managerial Responsibilities

• Estimates
  • Assists senior engineers in preparation of cost estimates and supporting documentation
  • Work with relevant stakeholders to review scope of project
  • Conduct any surveys, inspections, tours, etc. of client sites, as required
  • Assists senior engineers in evaluation and pricing of change orders from vendors
• Personnel Management
  • Assigns tasks and coordinates with Technical Staff
  • Provides technical direction and on-the-job training to drafters, engineering technicians, and less experienced engineers.

QUALIFICATIONS

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

Education/Experience

• Bachelor's degree in mechanical engineering and 5-7 years field experience
• Associate degree in the mechanical field and 10 years field experience
• High school diploma and 15 years field experience
• 5 years' experience with designing and servicing controls systems for chiller plants, complex air distribution equipment, equipment installation, and testing
• Experience in reading mechanical and control schematics
• Experience in building automation systems (BAS) startup, configuration, and calibration
• Experience in testing and troubleshooting control systems
• Experience using basic electrical and hand tools
• Experience using testing, calibration, or industry-specific tools and software
• Experience testing, reading/verifying all voltage and current inputs to relays; verifying all metering (local and SCADA); calibrating all relays; trip testing (local and SCADA); verifying all alarms (local and SCADA); verifying all alarms (local and SCADA); verifying all function switches, etc.
• Experience with test equipment and test equipment software
• Experience with networking design, configuration, and troubleshooting
• Experience with air handlers, chiller plant systems & data center CRAC units
• Must be a US Citizen

Computer/Networking Skills

• Experience in OT and IT networking technologies and topologies
• Experience troubleshooting and diagnosing OT and IT networks and protocols
• Experience in CAD/CAE Software (Visio, AutoCAD)
• Experience in schedule management software (Project, Primavera P6)
• Standard Office Software (Microsoft Word, Excel, Access etc.)

Certificates and Licenses

• Required Certifications
  • Certification in one or more PLC / Automation Platform, such as: Niagara N4, Schneider, Rockwell, Siemens, JCI, ALC, Distech, etc.
  • Certification in one or more SCADA platforms, such as: Iconics, Ignition, Aveva, etc.
• Preferred Licenses / Certifications
  • Design Build Institute of America (DBIA)
  • Certified SCADA Security Architect (CSSA)
  • Certified Automation Professional (CAP)

Physical Demands

• While performing the duties of this job, the employee is regularly exposed to computer screens for an extended period of time; Sitting for extended periods of time; Reach by extending hands or arms in any direction; Have finger dexterity in order to manipulate objects with fingers rather than whole hands or arms, for example, using a keyboard; Listen to and understand information and ideas presented through spoken words and sentences; Communicate information and ideas in speaking so others will understand; Read and understand information and ideas presented in writing; Apply general rules to specific problems to produce answers that make sense; Identify and understand the speech of another person.

The above job description is not intended to be an all-inclusive list of duties and standards of the position. Incumbents will follow any other instructions, and perform any other related duties, as assigned by their supervisor.

Pre Employment Requirements

Employment is contingent upon successful completion of a pre-employment background check, drug screening, and motor vehicle record (MVR) review, in accordance with applicable federal, state, and local laws. Positions requiring driving must have an MVR that meets company and insurance carrier standards.

CPG is an equal opportunity employer. We will consider all employment applicants without attention to age, race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status

We utilize E-Verify

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