Controls Engineer: End-to-End Automation & Robotics

Sterling Engineering Inc.

Elgin (IL)

On-site

USD 144,000 - 176,000

Full time

14 days+

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Benefits offered by this job

Medical benefits

Dental benefits

Vision benefits

Paid time off

Job summary

Sterling Engineering Inc. in Elgin, IL is seeking a hands-on Controls Engineer – Automation to join our Automation Development team.

You’ll own projects from concept through programming, debugging, testing, and factory integration for custom robotic and automation systems in high-volume manufacturing. The role demands designing control systems, programming PLCs and HMIs, validating hardware and software, and collaborating with mechanical engineers to ensure proper machine setup.

Qualifications

1+ year of experience in custom automation or machine builds.
PLC programming experience, Siemens preferred.
HMI/SCADA experience with WinCC or Ignition.
Experience with sensors, remote I/O, servos, VFDs, and machine vision.
Strong knowledge of industrial networking protocols.
Bachelor’s degree in Electrical/Controls/Mechatronics/Automation/Mechanical Engineering or equivalent hands-on experience.

Responsibilities

Design and implement control systems for custom automation and robotics.
Support rapid prototyping with in-house parts.
Participate in machine risk assessments and safety compliance.
Review electrical schematics and support hardware architecture decisions.
Create design docs, flowcharts, and review software designs.
Program and configure automation systems (PLC, HMI/SCADA, servos, robotics, machine vision).
Test and verify wiring and safety circuits.
Debug and validate software and hardware for performance.
Collaborate with mechanical engineers and assembly teams for proper setup.
Execute acceptance testing and assist installations; travel up to 25–30%.