Controls Engineer

Belcan; Weirton (WV); On-site; USD 95,000 - 130,000; Full time

Job summary

Belcan is seeking an experienced Sr. Controls Engineer to own the lifecycle of deployed industrial control systems, diagnose complex issues, and drive PLC, HMI, and MES software improvements.

You will mentor Automation Technicians, troubleshoot MES data handshakes, and collaborate with vendors on retrofits. A strong background in electrical/controls engineering and hands-on manufacturing experience is required.

Qualifications

• 6+ years of hands-on experience as an engineer working on industrial control systems in a manufacturing environment.
• Strong technical communication skills, both written and verbal, with the ability to translate complex engineering issues for operations teams.
• PLC programming and troubleshooting experience with industrial automation.
• Experience with Siemens TIA-Portal and Rockwell Studio 5000 is required; Beckhoff TwinCAT is a plus.

Responsibilities

• Serve as the primary engineering escalation point for Sustaining Automation Technicians to resolve complex electrical, controls, and OT network issues.
• Independently identify, design, and execute PLC, HMI, and SCADA software changes to optimize existing equipment, improve throughput, and reduce downtime.
• Troubleshoot and optimize MES data transactions within PLC programs, ensuring accurate product tracking and data handshakes.
• Provide technical guidance, training, and mentorship to Automation Technicians on the factory floor.
• Participate in rotating on-call responsibilities for off-hour escalations from the Automation Technicians.

Skills

PLC programming

Troubleshooting

Industrial automation

Technical communication

Root-cause analysis

On-call support

Safety & compliance

Electrical systems

SCADA/HMI

Ignition

Robotics & vision

Data handshakes

Networking

SOP documentation

Education

Bachelor's Degree in Electrical/Controls/Mechatronics Engineering

Tools

Siemens TIA-Portal

Rockwell Studio 5000

Beckhoff TwinCat

Ignition Perspective

Siemens WinCC

Rockwell FTView ME

FANUC

Keyence

Cognex

Epson

Kawasaki

Job description

Job Summary:

Reporting to the Sustaining Controls Engineering Associate Manager, you will serve as the primary engineering escalation point for our Sustaining Automation Technicians. You will own the lifecycle of deployed systems, diagnosing complex controls and electrical issues, driving root-cause analysis, and independently executing PLC, HMI, and MES software improvements.

Responsibilities:

• Production Escalation & Support: Serve as the primary engineering escalation point for Sustaining Automation Technicians to resolve complex electrical, controls, and OT network issues.
• Continuous Improvement: Independently identify, design, and execute PLC, HMI, and SCADA software changes to optimize existing equipment, improve throughput, and eliminate recurring downtime events.
• Systems Integration & Troubleshooting: Troubleshoot and optimize MES data transactions within PLC programs, ensuring accurate product tracking and data handshakes.
• Mentorship: Provide technical guidance, training, and mentorship to Automation Technicians on the factory floor.
• On-Call Rotation: Participate in rotating on-call responsibilities for off-hour escalations from the Automation Technicians at the factory.
• Vendor & Project Management: Work directly with equipment vendors and internal teams on equipment retrofits, upgrades, and resolving long-term technical debt.
• Safety & Compliance: Ensure all plant automated equipment functions safely and correctly, strictly following Safety and Environmental policies.

Requirements:

• Experience: 6+ years of hands-on experience as an engineer working on industrial control systems in a manufacturing environment.
• Communication: Strong technical communication skills, both written and verbal, with the ability to translate complex engineering issues for operations teams.
• PLC Programming and Troubleshooting
• Siemens TIA-Portal (Required, execute independently)
• Rockwell Studio 5000 (Required, execute independently)
• Beckhoff TwinCat (Nice to Have)
• SCADA/HMI Systems
• Ignition Perspective (Required, with minimal supervision)
• Siemens WinCC & Rockwell FTView ME (Required, with minimal supervision)
• Robotics & Vision (Troubleshooting Focus)
• FANUC, Epson, Kawasaki (Nice to Have)
• Keyence and Cognex Barcode Scanners & Inspection (Required, basic knowledge/troubleshooting)
• MES Integration
• PLC Product Tracking & Handshake/Data Programming (Required, execute independently)
• Ignition Integration for Data (Required, with minimal supervision)
• Electrical & Safety
• Review/Redline/Read Electrical Schematics (Required, execute independently)
• Siemens ProfiSafe, Rockwell CIP Safety, and Hardwired Safety Systems (Required, execute independently)
• OT Network & Data
• Configure & Troubleshoot Managed Network Switches (Required, execute independently)
• iba & Octoplant (Required, execute independently)
• Problem-solving: Exceptional attention to detail in root-cause analysis, testing, and documenting procedures.
• Education: Bachelor's Degree in Electrical/Controls/Mechatronics Engineering or equivalent practical experience.

Our overriding goal is to provide quality staffing solutions that help people, organizations, and communities succeed. Belcan is a leading provider of qualified personnel to many of the world's most respected enterprises. We offer excellent opportunities for contract, temporary, temp-to-hire, and direct assignments. We are the employer of choice for thousands worldwide. For more information, please visit our website at Belcan.com

Belcan is an equal opportunity employer. Your application and candidacy will not be considered based on race, color, sex, religion, creed, sexual orientation, gender identity, national origin, disability, genetic information, pregnancy, veteran status or any other characteristic protected by federal, state or local laws.