Controls Engineer

General Motors Corporation; Warren (MI); Hybrid; USD 110,000 - 140,000; Full time

Job summary

General Motors is seeking a Controls Engineer in Warren, MI to design and support automated manufacturing systems, with heavy focus on machining and Siemens-based controls. The role requires extensive travel during project execution and launch phases, and a hybrid work arrangement with on-site collaboration in Warren.

The candidate will program, commission, and troubleshoot PLC/HMI systems, lead controls projects, and coordinate with suppliers and internal teams to ensure smooth launches and

Qualifications

• Experience programming, commissioning, and troubleshooting PLC-based control systems.
• Experience with Siemens automation platforms (TIA Portal/Step 7) in manufacturing contexts.
• Strong troubleshooting, root-cause analysis, and collaboration across teams.

Responsibilities

• Design, develop, commission, and support automation and controls for manufacturing operations.
• Program, troubleshoot, and maintain Siemens PLC, HMI, and related systems.
• Support machining processes and automation equipment through launches and optimization.
• Coordinate with suppliers, machine builders, and maintenance teams to ensure robust controls.

Skills

PLC programming

Siemens PLC

TIA Portal

Step 7

Troubleshooting

Root cause analysis

Manufacturing controls

Machining operations

Automation integration

Travel readiness

Education

B.S. Electrical/Controls

Tools

TIA Portal

Step 7

Job description

Controls Engineer### Controls EngineerApply: Hybrid: Warren, Michigan, United States of America: Full time: Posted Today: JR-202617099**Job Description**At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard —from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features. Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale. **The Role**We are seeking an experienced Controls Engineer specializing in industrial automation and manufacturing controls to support the design, implementation, launch, and ongoing support of automated manufacturing systems. This position will focus heavily on machining operations and controls systems, requiring strong experience with Siemens automation technologies, including TIA Portal. The ideal candidate will have a proven track record supporting manufacturing equipment, troubleshooting complex controls issues, and leading automation projects through implementation and launch. This role requires extensive travel to manufacturing facilities during critical project execution and launch phases.**What You'll Do*** Design, develop, commission, and support automation and controls systems for manufacturing operations.* Program, troubleshoot, and maintain Siemens PLC, HMI, and related automation systems.* Support machining manufacturing processes and associated automation equipment.* Perform root cause analysis and implement robust corrective actions for production issues.* Collaborate with manufacturing, quality, maintenance, and engineering teams.* Support equipment launches and process improvements at manufacturing sites.* Coordinate controls-related activities with suppliers, machine builders, and system integrators.* Maintain controls documentation, standards, and backups.* Support production monitoring, data collection, material call, and plant floor control systems.* Lead controls activities during project planning, implementation, startup, and launch.**Your Skills and Abilities (Required Qualifications)*** Experience programming, commissioning, and troubleshooting industrial PLC-based control systems.* Experience with industrial automation platforms, with preference for Siemens technologies such as TIA Portal and/or Step 7.* Experience supporting industrial automation systems in a manufacturing or production environment.* Experience integrating PLCs, HMIs, industrial networks, drives, robotics, and machine control systems.* Demonstrated success diagnosing and resolving issues with automated manufacturing equipment and processes.* Strong problem-solving, root cause analysis, and troubleshooting skills in fast-paced production environments.* Ability to travel extensively to support manufacturing operations, equipment installations, commissioning activities, and new product launches.**What Will Give You a Competitive Edge (Preferred Qualifications)*** Experience supporting CNC machining equipment and machining environments.* Deep expertise with Siemens PLCs, TIA Portal, and Step 7.* Experience with new equipment installations and launch activities.* Knowledge of production monitoring, MES, and plant floor information systems.* Experience working with machine builders, automation integrators, and suppliers.* Automotive or high-volume manufacturing experience. #LI-MH1This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}.The selected candidate will be required to travel at least 50% or more on a frequent basis.Relocation benefits are available for candidates who qualify under company policy.