Location: Wyoming, Michigan | Schedule: Full-time, on-site | Compensation: $80,000.00 - $100,000.00 + Quarterly Bonus + 12% 401K
Overview
An established industrial automation and manufacturing company is seeking a Controls Engineer II to own the full lifecycle of custom automation and process control systems. The role spans concept validation, programming, system integration, debugging, and final on-site commissioning, and is central to delivering reliable, safe, and high-performing automated manufacturing solutions.
What you'll do
- Utilize Programmable Logic Controllers and Human/Machine Interfaces to build comprehensive machine control software architectures
- Integrate robotics, vision systems, Variable Frequency Drives, and servo applications into primary control logic
- Configure, program, and troubleshoot network communication across DeviceNet, Ethernet/IP, Profibus, and Profinet protocols
- Design electrical panel schematics, system layouts, and bills of materials using AutoCAD Electrical
- Generate pneumatic system diagrams, fluid/hydraulic power schematics, and hardware I/O maps
- Develop robot paths, tool center points, and user/tool frames during machine deployment and integration
- Develop offline programming to streamline physical floor integration
- Develop reusable code libraries and design best practices to increase team efficiency
- Review customer-supplied technical specifications and ensure hardware and programming logic meet functional requirements
- Coordinate machine power-up, functional validation, and full system debug alongside build technicians and cross-functional teams
- Provide on-site startup and commissioning support at customer manufacturing facilities
- Deliver technical operation training and formal system handover documentation to clients
- Conduct safety assessments and functional risk validations to ensure compliance with safety protocols
- Mentor entry-level controls engineers on programming logic, wiring practices, and integration strategies
- Collaborate with Mechanical Engineering, Project Management, and Sales teams, and interface with customers in high-pressure plant scenarios
Required qualifications
- Bachelor's Degree in Electrical Engineering, Automation, Mechanical Engineering, or a related technical discipline (or equivalent practical industry experience)
- 5+ years of direct industry experience designing, building, and programming custom industrial automation systems
- Experience with industrial automation and electrical codes, including NEC, NFPA 79, and RIA TR R15.06
- Experience with Rockwell Automation / Allen-Bradley platforms (e.g., Studio 5000, FactoryTalk View)
- Competency in AutoCAD Electrical
- Strong root-cause analysis, critical thinking, and structured troubleshooting capabilities
- Willingness and ability to travel up to 15% domestically and internationally to support system integration at customer facilities
- Ability to accurately follow written procedures and standardized test methods
- Strong attention to detail and commitment to high-quality work
- Excellent observation, analytical, and problem-solving skills
- Effective verbal and written communication skills
- Ability to work independently while collaborating with production teams
- Strong organizational and time management skills
- Dependability with consistent attendance and punctuality
- Ability to work in a fast-paced manufacturing environment while maintaining accuracy
- Ability to stand, bend, reach, and lift up to 50 lbs. throughout the workday
Preferred qualifications
- Experience with other platforms such as Siemens TIA Portal, Omron, or Mitsubishi preferred but not required
- Experience with major industrial robot brands (e.g., FANUC, ABB, Yaskawa, KUKA) strongly preferred but not required
Compensation and benefits
- Salary: $80,000.00 - $100,000.00 plus Quarterly Bonus
- 12% 401K match
- Medical coverage with a standard PPO plan, deductibles as low as $1,500, and wellness credit up to $750
- Free concierge primary care
- Voluntary dental and vision plans
- Free telemedicine services
- Basic life, long- and short-term disability coverage
Why this role
This position offers the chance to lead complex automation projects from design through on-site commissioning, mentor junior engineers, and work across multiple robotics and controls platforms in a fast-paced manufacturing environment.