Controls Engineer

Crocs Inc (Enterprise); Vandalia (OH); On-site; USD 90,000 - 130,000; Full time

Job summary

Crocs Inc (Enterprise) seeks a seasoned Automation & Controls Engineer to support PLC-controlled systems across our distribution networks. You will troubleshoot conveyors, sortation, and AS/RS platforms, and lead RCA efforts to improve reliability and throughput.

Responsibilities include cross-functional collaboration with IT and operations, data analytics for performance insights, and driving system enhancements. Strong PLC/HMI skills with Rockwell/Siemens experience are essential.

Qualifications

• Bachelor's degree or equivalent experience in Engineering/Engineering Technology.
• 5+ years of experience with PLC-controlled industrial automation systems.
• Proficient in PLC/HMI troubleshooting and diagnostics.
• Hands-on experience with Rockwell and/or Siemens platforms.
• Experience with sensors, drives, and industrial controls.
• Ability to read electrical schematics.
• Experience with enterprise systems integration.
• Strong problem-solving and data-driven analysis skills.

Responsibilities

• Troubleshoot and support PLC-controlled automation systems, including conveyor networks, sortation systems, goods-to-person automation, and AS/RS platforms.
• Diagnose and resolve complex system-level controls issues, including PLC logic, HMI interfaces, I/O systems, and industrial control networks.
• Serve as the technical escalation point for advanced automation and controls problems.
• Interface with Systems and IT teams to support integration, troubleshooting, and performance of automation systems.
• Diagnose issues across the automation-to-WMS/WCS interface, including data flow, system handoffs, and operational synchronization.
• Partner with Operations, Maintenance Technicians, and cross-functional teams to support system performance and drive improvements in reliability and throughput.
• Lead and support data-driven root cause analysis (RCA).
• Monitor and analyze automation performance data to identify trends and improvement opportunities.
• Support and oversee analytics platforms and system performance reporting.
• Drive continuous improvement initiatives focused on uptime and system stability.
• Specialized Systems Support: support troubleshooting and optimization of scan tunnels and vision systems; diagnose system performance issues including read rates and alignment; support controls infrastructure including PLC programs, control cabinets, and industrial networks.
• System Enhancements & Support: support automation system improvements, upgrades, and modifications; provide technical input for system changes, testing, and commissioning support; support network and automation initiatives and travel as required.
• Operational Support: be available on call as needed for critical automation issues.

Skills

PLC troubleshooting

HMI diagnostics

Data-driven RCA

Cross-functional teamwork

Electrical schematics

Problem solving

Education

Bachelor's degree in Engineering, Engineering Technology, or equivalent experience

Tools

Rockwell PLC

Siemens PLC

Beckhoff PLC

Allen-Bradley

Job description

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What You'll Do

• Automation & Controls Support
  • Troubleshoot and support PLC-controlled automation systems, including conveyor networks, sortation systems, goods-to-person automation, and AS/RS platforms
  • Diagnose and resolve complex system-level controls issues, including PLC logic, HMI interfaces, I/O systems, and industrial control networks
  • Serve as the technical escalation point for advanced automation and controls problems
• System Integration & Cross-Functional Support
  • Interface with Systems and IT teams to support integration, troubleshooting, and performance of automation systems
  • Diagnose issues across the automation-to-WMS/WCS interface, including data flow, system handoffs, and operational synchronization
  • Partner with Operations, Maintenance Technicians, and cross-functional teams to support system performance and drive improvements in reliability and throughput
• Lead and support data-driven root cause analysis (RCA)
• Monitor and analyze automation performance data to identify trends and improvement opportunities
• Support and oversee analytics platforms and system performance reporting
• Drive continuous improvement initiatives focused on uptime and system stability
• Specialized Systems Support
  • Support troubleshooting and optimization of scan tunnels and vision systems (Datalogic, SICK, Cognex or similar)
  • Diagnose system performance issues including read rates and alignment
  • Support controls infrastructure including PLC programs, control cabinets, and industrial networks
• System Enhancements & Support
  • Support automation system improvements, upgrades, and modifications
  • Provide technical input for system changes, testing, and commissioning support
  • Support network and automation initiatives and travel as required
• Operational Support
  • Be available on call as needed for critical automation issues

What You'll Bring to the Table

Required Qualifications

• Bachelor's degree in Engineering, Engineering Technology, or equivalent experience
• 5+ years of experience supporting or engineering PLC-controlled industrial automation systems
• Strong experience with PLC/HMI troubleshooting and diagnostics
• Hands-on experience with Rockwell and/or Siemens platforms
• Experience with industrial controls including sensors and drives
• Experience troubleshooting integrated automation systems
• Experience performing root cause analysis using system data
• Familiarity with enterprise systems integration
• Ability to read electrical schematics

Preferred Qualifications

• Experience supporting automated material handling systems
• Familiarity with WMS platforms such as Manhattan, HighJump, or Blue Yonder
• Experience with automation analytics platforms such as AutoStore Unify
• Expert level knowledge of Allen Bradley and/or Siemens with familiarity with Beckoff PLC
• Experience with scan tunnels and vision systems
• Knowledge of industrial communication networks
• Experience supporting multi-site environments
• Advanced troubleshooting across integrated automation systems
• Strong analytical and data-driven mindset
• Ability to diagnose cross-system issues
• Clear communication of technical information
• Strong ownership mindset focused on reliability

The Company is an Equal Opportunity Employer committed to a diverse and inclusive work environment.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or disability, or any other classification protected by law.

Nearest Major Market: Dayton
Nearest Secondary Market: Cincinnati