Controls Engineer

Valmont Group; United States; Hybrid; USD 85,000 - 110,000; Full time

Job summary

Valmont Group is seeking a Controls Engineer to design, develop, program, and support industrial automation and control systems across advanced manufacturing processes. The role spans from concept to commissioning, with focus on PLCs, robotics, motion control, and networking to ensure reliable, safe operation of automated equipment.

You'll work under guidance of senior engineers on capital projects, support FAT/SAT, and contribute to maintenance and continuous improvement initiatives while

Qualifications

• Experience designing, programming, and supporting PLC, HMI, and SCADA systems for manufacturing equipment.
• Experience with industrial automation equipment and multiple vendors (Rockwell, Siemens, Beckhoff).
• Experience with robotics, motion control, and industrial networking (EtherNet/IP, Profinet, Modbus).

Responsibilities

• Design, program, and support PLC, HMI, and SCADA for manufacturing equipment.
• Participate in capital projects including laser cutting, robotic welding, and automated fabrication systems.
• Develop control logic, IO configurations, HMI screens, and documentation.
• Support testing, FAT/SAT, commissioning, and start-up activities at plants.
• Assist with electrical schematics and controls documentation using AutoCAD Electrical or equivalent.
• Apply safety standards, machine safeguarding, and risk assessments.

Skills

PLC programming (Rockwell/Siemens/Beck

Tools

AutoCAD Electrical

Job description

Remote Office Remote Office Nebraska 99999

Why Valmont

We're Here to Move the World Forward.

Valmont impacts millions of people around the world every day, yet they might not realize the many ways. Our technology is helping feed the growing population, supplying the world with more reliable energy and access to renewables, enhancing connectivity in remote and urban locations to create a sustainable future and so much more. Simply put, Valmont is advancing agricultural productivity and reimagining vital infrastructure to make life better.

Join a Fortune 1000 company that respects hard work, honors diversity and invests in our employees as we focus on creating the world of tomorrow, today . We are the modern workforce . Are you ready to move the world forward?

Location: Valley, NE, with a remote option available for candidates who are not local.

A Brief Summary of This Position

The Controls Engineer is responsible for the design, development, programming, and support of industrial automation and control systems used in advanced manufacturing processes. This role supports capital projects and plant automation initiatives from concept through commissioning, working under the guidance of senior engineers. The Controls Engineer contributes to reliable, safe, and efficient operation of automated equipment while continuing to build technical depth in PLCs, robotics, motion control, and industrial networking.

Essential Functions

Controls Engineering & Project Execution

• Design, program, and support PLC, HMI, and SCADA systems (Rockwell, Siemens, Beckhoff, or equivalent) for manufacturing equipment.
• Participate in capital projects including laser cutting, robotic welding, material handling, and automated fabrication systems.
• Develop control logic, IO configurations, HMI screens, and supporting documentation in alignment with engineering standards.
• Support system testing, FAT/SAT, commissioning, and start-up activities at manufacturing sites.
• Assist with electrical schematics, IO lists, and controls documentation using AutoCAD Electrical or equivalent tools.
• Apply industrial safety standards and best practices, including machine safeguarding, safety PLCs, interlocks, and risk assessments.
• Support compliance with applicable standards (NFPA 79, OSHA, ISO, IEC) under guidance of senior engineers.
• Assist with validation activities (FAT/SAT, IQ/OQ/PQ) as required.

Automation, Robotics & Networking

• Program and troubleshoot motion control systems, servos, and industrial networks (EtherNet/IP, Profinet, Modbus).
• Support robotic systems (Fanuc, ABB, Yaskawa, KUKA, Panasonic, etc.) including basic programming, troubleshooting, and integration.
• Assist with vision systems (Keyence, Cognex, etc.) for part presence, inspection, or guidance applications.
• Participate in implementation of basic Industry 4.0 / IIoT initiatives such as machine connectivity and data collection.

Continuous Improvement & Troubleshooting

• Troubleshoot automation and controls issues to minimize downtime and improve equipment reliability.
• Perform root cause analysis of recurring issues and implement corrective actions.
• Partner with manufacturing and maintenance teams to identify opportunities to improve safety, quality, and productivity.
• Contribute to continuous improvement and standardization efforts across manufacturing sites.

Collaboration & Mentorship

• Work cross-functionally with mechanical, process, and manufacturing engineers to deliver integrated automation solutions.
• Interface with equipment suppliers and system integrators during design, build, and commissioning stages.
• Learn and apply company controls standards, templates, and best practices.
• Participate in knowledge sharing and mentoring activities as experience grows.

Other Important Details about the Role

• Remains apprised of cutting-edge and new-to-world technologies via trade shows, collaborations, periodicals, and other research.
• Identifies and lead initiatives to improve manufacturing processes, reduce waste, and increase productivity.
• Partners with Manufacturing Plants in the construction and evolution of the site technology roadmap that delivers technical productivity and supports profits & loss improvement on the product offers.
• Ensures the manufacturing process technology vision & roadmap is aligned with Global Operations strategy.
• Leads the effort to standardize on specific equipment/vendors/technologies across the organization.
• This role requires up to 25% travel (50% at times), including overnight stays (primarily domestic travel, with some international travel).
• Develop strategic initiatives regarding the use of new technology and automation to transform our processes across the footprint.
• Meet or exceed established project performance goals.
• Ability to work independently or in groups.
• Excellent interpersonal communications skills, able to effectively communicate and build relationships with end users, peers, management, and third parties.