Controls Engineer

Valmont Industries, Inc.; Nebraska; Hybrid; USD 70,000 - 110,000; Full time

Benefits offered by this job

Healthcare

401k with company match

Paid time off

Employer paid life insurance

Disability insurance

Tuition Reimbursement

Job summary

Valmont Industries in Valley, NE is hiring a Controls Engineer to design, program, and support PLC, HMI, and SCADA systems for advanced manufacturing. You will participate in capital projects such as laser cutting and robotic welding, develop control logic and documentation, and support testing, commissioning, and startup activities across sites.

We value hands-on PLC experience, familiarity with Rockwell/Siemens platforms, and knowledge of safety standards.

Qualifications

• B.S or A.S in Electrical/Controls/Mechatronics or related field
• 3–5 years of controls engineering in industrial automation
• Hands-on PLC programming with Allen-Bradley or Siemens
• Experience supporting HMI/SCADA systems
• Understanding of industrial networks, motion control, robotics, and vision systems
• Proficiency with AutoCAD Electrical or equivalent for electrical design
• Knowledge of safety standards (ISO 13849, IEC 62061, ANSI/RIA)
• Exposure to Industry 4.0/IIoT
• Familiarity with Python, C#, SQL for IT/OT integration
• Excellent problem-solving and communication skills
• Ability to work independently on high-visibility, high-capital projects
• Experience in steel fabrication, welding, forming, and assembly
• Background in heavy manufacturing or metals processing

Responsibilities

• Design, program, and support PLC, HMI, and SCADA systems for manufacturing equipment
• Participate in capital projects including laser cutting, robotic welding, material handling, and automated fabrication
• Develop control logic, IO configurations, HMI screens, and supporting documentation
• Support testing, FAT/SAT, commissioning, and start-up activities at manufacturing sites
• Assist with electrical schematics, IO lists, and controls documentation
• Apply industrial safety standards and risk assessments
• Support compliance with standards (NFPA 79, OSHA, ISO, IEC) under guidance of senior engineers
• Assist with validation activities (FAT/SAT, IQ/OQ/PQ)
• Troubleshoot motion control systems, servos, and industrial networks
• Support robotic systems (Fanuc, ABB, Yaskawa, KUKA, Panasonic) and vision systems
• Implement Industry 4.0 / IIoT initiatives like data collection
• Collaborate with cross-functional teams and vendors during design and commissioning
• Travel up to 25% (50% at times), primarily domestic
• Develop strategic initiatives for new technology and automation

Skills

PLC programming

Industrial networks

Problem solving

Communication

Safety standards

Python/C#/SQL

Teamwork

Education

Electrical/Controls Eng degree

Tools

AutoCAD Electrical

Job description

Remote Office Remote Office Nebraska 99999

Why Valmont We’re Here to Move the World Forward.

Valmont impacts millions of people around the world every day, yet they might not realize the many ways. Our technology is helping feed the growing population, supplying the world with more reliable energy and access to renewables, enhancing connectivity in remote and urban locations to create a sustainable future and so much more. Simply put, Valmont is advancing agricultural productivity and reimagining vital infrastructure to make life better. Join a Fortune 1000 company that respects hard work, honors diversity and invests in our employees as we focus on creating the world of tomorrow, today. We are the modern workforce.

Location: Valley, NE, with a remote option available for candidates who are not local.

A Brief Summary of This Position

The Controls Engineer is responsible for the design, development, programming, and support of industrial automation and control systems used in advanced manufacturing processes. This role supports capital projects and plant automation initiatives from concept through commissioning, working under the guidance of senior engineers. The Controls Engineer contributes to reliable, safe, and efficient operation of automated equipment while continuing to build technical depth in PLCs, robotics, motion control, and industrial networking.

Essential Functions

• Design, program, and support PLC, HMI, and SCADA systems (Rockwell, Siemens, Beckhoff, or equivalent) for manufacturing equipment.
• Participate in capital projects including laser cutting, robotic welding, material handling, and automated fabrication systems.
• Develop control logic, IO configurations, HMI screens, and supporting documentation in alignment with engineering standards.
• Support system testing, FAT/SAT, commissioning, and start‑up activities at manufacturing sites.
• Assist with electrical schematics, IO lists, and controls documentation using AutoCAD Electrical or equivalent tools.
• Apply industrial safety standards and best practices, including machine safeguarding, safety PLCs, interlocks, and risk assessments.
• Support compliance with applicable standards (NFPA 79, OSHA, ISO, IEC) under guidance of senior engineers.
• Assist with validation activities (FAT/SAT, IQ/OQ/PQ) as required.
• Automation, Robotics & Networking Program and troubleshoot motion control systems, servos, and industrial networks (EtherNet/IP, Profinet, Modbus).
• Support robotic systems (Fanuc, ABB, Yaskawa, KUKA, Panasonic, etc.) including basic programming, troubleshooting, and integration.
• Assist with vision systems (Keyence, Cognex, etc.) for part presence, inspection, or guidance applications.
• Participate in implementation of basic Industry 4.0 / IIoT initiatives such as machine connectivity and data collection.

Continuous Improvement & Troubleshooting

• Troubleshoot automation and controls issues to minimize downtime and improve equipment reliability.
• Perform root cause analysis of recurring issues and implement corrective actions.
• Partner with manufacturing and maintenance teams to identify opportunities to improve safety, quality, and productivity.
• Contribute to continuous improvement and standardization efforts across manufacturing sites.

Collaboration & Mentorship

Work cross‑functionally with mechanical, process, and manufacturing engineers to deliver integrated automation solutions. Interface with equipment suppliers and system integrators during design, build, and commissioning stages. Learn and apply company controls standards, templates, and best practices. Participate in knowledge sharing and mentoring activities as experience grows.

Other Important Details about the Role

Remains apprised of cutting-edge and new‑to-world technologies via trade shows, collaborations, periodicals, and other research. Identifies and lead initiatives to improve manufacturing processes, reduce waste, and increase productivity. Partners with Manufacturing Plants in the construction and evolution of the site technology roadmap that delivers technical productivity and supports profits & loss improvement on the product offers. Ensures the manufacturing process technology vision & roadmap is aligned with Global Operations strategy. Leads the effort to standardize on specific equipment/vendors/technologies across the organization. This role requires up to 25% travel (50% at times), including overnight stays (primarily domestic travel, with some international travel). Develop strategic initiatives regarding the use of new technology and automation to transform our processes across the footprint. Meet or exceed established project performance goals. Ability to work independently or in groups. Excellent interpersonal communications skills, able to effectively communicate and build relationships with end users, peers, management, and third parties.

Required Qualifications of Every Candidate

• B.S or A.S, Electrical Engineering, Controls Engineering, Mechatronics, or related Technology Field 3-5 years of controls engineering with demonstrated success in industrial automation projects
• Hands‑on experience with PLC programming (Allen‑Bradley, Siemens, or equivalent).
• Experience supporting HMI/SCADA systems.
• Understanding of industrial networks, motion control, robotics, and vision systems.
• Proficiency with AutoCAD Electrical or equivalent for electrical design.
• Basic knowledge of safety standards (ISO 13849, IEC 62061, ANSI/RIA) and machine safeguarding practices.
• Exposure to Industry 4.0/IIoT platforms (data collection, analytics, predictive maintenance).
• Familiarity with structured programming (Python, C#, SQL) for integration with IT/OT systems & data solutions.
• Excellent problem-solving, troubleshooting, and communication skills.
• Ability to work independently on high‑visibility, high‑capital projects with global impact.
• Experience in steel fabrication, welding, forming, cutting, and assembly.
• Background in heavy manufacturing, metals processing, or large capital equipment.

Benefits

• Healthcare (medical, prescription drugs, dental and vision)
• 401k retirement plan with company match
• Paid time off
• Employer paid life insurance
• Employer paid short‑term and long‑term disability including maternity leave
• Work Life Support
• Tuition Reimbursement up to $5,250 per year
• Voluntary programs like tobacco cessation, Type 2 diabetes reversal, one‑on‑one health coaching, mortgage services and more

Valmont does not discriminate against any employee or applicant in employment opportunities or practices on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, genetic information, veteran status, disability or any other characteristic protected by law. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions. If you have a disability and require any assistance in filling out the application for employment email [e-mail].

Valmont is here to modernize vital infrastructure and increase agricultural productivity, sustainably and reliably. We galvanize steel to last a century with minimal environmental impact. We modernize irrigation to feed a growing population by utilizing the latest technology. We harden the electrical grid to enable the delivery of reliable power to millions of homes around the world. And we help make communities everywhere safer, cleaner and more connected through our smart infrastructure technology.

Valmont serves two primary markets — agriculture and infrastructure — and seven diverse product lines: Utility, Lighting and Transportation, Telecom, Solar, Coatings, Irrigation and Ag Tech. We manufacture products in 85 facilities spread across six continents, and we do business in 100 different countries. That’s what Valmont does. We conserve resources and improve life, finding ways to make innovation and technology beneficial in the real world. + That’s the value we add.