Controls Engineer

Sterling Systems & Controls, Inc; Sterling (IL); On-site; USD 70,000 - 90,000; Full time

Job summary

Sterling Systems & Controls, Inc is seeking a detail-oriented Controls Engineer to work closely with Project Managers on PLC and HMI applications for material handling systems. Responsibilities include programming, in-house system checking, and customer support. Required qualifications include a Bachelor’s degree in Electrical Engineering and experience with Allen Bradley hardware. Skills in problem-solving, attention to detail, and time management are essential. This position involves both in-house and field work in Sterling, Illinois.

Qualifications

• Experience with PLC, CompactLogix, ControlLogix, VFD, and Soft Starters.
• Some exposure to structured text programming.
• Familiar with basic industrial controls and sensors including Loadcells, Weight Indicators, Pressure Sensors.

Responsibilities

• Create well documented approval packages including Sequence of Operations and Equipment lists.
• Conduct in-house checkout of completed systems.
• Assist with creating and updating production ready drawings using E-Plan or DraftSight.

Skills

Accuracy and high attention to detail

Electrical aptitude

Software/Logic aptitude

Time management skills

Excellent verbal and written grammar skills

Problem solving and troubleshooting ability

Education

Bachelor's degree in Electrical Engineering or related field

Tools

Allen Bradley hardware

Rockwell Software products

E-Plan

DraftSight

AutoCAD

Inductive Automation Ignition software

Job description

Overview

We are seeking a detail-oriented and motivated Controls Engineer to join our team. In this role, you will work closely with Project Managers to design and develop PLC and HMI applications for weighing, batching, and material handling systems. You will also support electrical design, system testing, and customer startup activities.

This position offers a mix of in-house engineering work and hands-on field involvement, including system commissioning and troubleshooting.

Responsibilities

• Create well documented approval packages that include: Sequence of Operations; Front panel layouts; Equipment and I/O lists
• PLC and HMI programming
• Conduct in-house checkout of completed systems
• Assist Production Technicians as needed with installation of components
• Write detailed instruction manual for completed project
• Communicate and request technical information with vendors and customers
• Research new technology available in market
• Assist customers with onsite and phone troubleshooting and system start up
• Assist with creating and updating production ready drawings when needed using E-Plan or DraftSight

Skills

• Accuracy and high attention to detail
• Electrical aptitude
• Software/Logic aptitude
• Time management skills
• Excellent verbal and written grammar skills
• Problem solving and troubleshooting ability

Knowledge, Education or Experience

Bachelor\'s degree in Electrical Engineering or related field

• Experience with Allen Bradley hardware
• PLC, CompactLogix, ControlLogix, VFD, and Soft Starters
• Experience with Rockwell Software products
• Studio 5000, RSLogix, FactoryTalk Studio ME/SE
• Experience in CAD software, E-Plan, DraftSight or AutoCAD preferred
• Experience with Inductive Automation Ignition software is a plus
• Some exposure to structured text programming
• Familiar with basic industrial controls and sensors including Loadcells, Weight Indicators, Pressure Sensors, Level Sensors, Limit Switches, Solenoids, etc.

Characteristics Required

• Ability to work independently with minimal supervision
• Travel enthusiastic
• Dependable
• Flexible to changing priorities and routines

Physical Requirements

• Long periods of standing or sitting, with extended periods of work at a computer
• Squatting, lifting and stretching