Controls Engineer

Bosch Group; Pineville (AL); On-site; USD 80,000 - 120,000; Full time

Job summary

Bosch Rexroth is seeking a Controls Engineer to design complete automation packages, including schematics, PLC, motion and programming. The role covers generating electrical drawings, PLC/Motion control programming, and supporting standard offerings with detailed BOMs and cost estimates.

The position requires hands-on electrical experience, strong PLC knowledge across major platforms, and the ability to read drawings, collaborate with sales and engineering, and travel as needed to customer sites.

Qualifications

• Hands-on electrical experience preferred.
• Experience programming PLCs (Allen Bradley, Siemens, Beckhoff).
• Ability to read electrical drawings and perform calculations.
• Strong teamwork and communication with design and sales teams.
• Knowledge of NFPA 70, NEC, UL508 and standard industry practices.

Responsibilities

• Develop programming for PLCs, HMIs, and servo drives.
• Set functionality and communication with customer control systems (EtherCat, Profinet, Ethernet/IP).
• Review customer specs and develop automation package BOM and estimates.
• Create and modify drawings to support standard offerings and customer apps.
• Travel to customer/vendor locations as needed.

Skills

PLC programming

HMI programming

Servo sizing

Electrical troubleshooting

Team collaboration

Electrical calculations

Ladder logic

Customer interface

Problem solving

Automation concepts

Education

BSEE/BSET or Associates Degree in Electrical Engineering

Tools

AutoCAD Electrical

EPLAN P8

Microsoft Office

Job description

Company Description

Our drive and control technologies ensure efficient, powerful and safe movement in machines and systems of any size. We inspire our customers with intelligent components, tailored system solutions, and services - from fully connected applications to the factory of the future. Bosch Rexroth is dedicated to making the world a better place through innovation and technology. We are looking for associates who will take on our customers’ challenges with passion and persistence until the right solution is found and who will thrive in a face-paced, collaborative and exciting environment.

Why work with Bosch Rexroth?

• Challenging Projects: We are driven by innovation and being at the cutting edge of everything that we do. At Bosch Rexroth every day is different and your time will be filled with interesting and exciting projects.
• Amazing Colleagues: Our people make us who we are, and we are very proud of our diverse and skilled global team. Having a supportive and encouraging team around you can make all the difference.
• Learning and Development: We want you to reach your fullest potential, for both yourself and for Bosch Rexroth. That’s why we actively promote growth and development.
• Change the World: We want to give you the opportunity to not only drive your career forward but also to change the world. The work we do at Bosch Rexroth can make a big difference to the world around you.
• Social & Value-Driven: We have a tradition of assuming social responsibility in all that we do. Our success, and our roadmap for the future, is based on our lived values. This covers everything, from community to the environment, to being a social employer.
• Flexibility & Freedom: We strive to give you a balance between your work and home life, as well as the freedom to drive your career forward.
• International Opportunities: We are a truly global, fully networked company, with locations in more than 80 countries all over the world.
  

Job Description

Controls Engineer is responsible for the complete automation package design including schematics, PLC, motion and programming The position is responsible for generating and managing electrical drawings and sketches required to effectively fabricate, install and/or commission customer defined systems. PLC selection and programming, maintaining / modifying drawings in support of our standard offerings, develop controls narratives and assist with developing operating manuals.

• Develop programming as needed for the projects: programming PLCs, HMIs, and Servo drives.
• Capable of setting functionality and communication with customer controls systems such as Ethercat, Profinet and Ethernet IP.
• Sizing Motors, Drives, and overloads.
• Familiar with Safety Controls and circuits. Calculate loads, fault current, and voltage drop.
• Perform final acceptance testing / checkouts, point-to-point checkout of electrical and control systems.
• Selection and sometimes the assembly of cable, cable trays, and conduit.
• Interface with customer to resolve discrepancies in specifications and drawings.
• Troubleshooting of field problems (fielding service questions from existing customer base, sales reps, and field service techs related to operation and troubleshooting of control systems).
• Develop and monitor schedule and cost on jobs that he/she is responsible.
• Review customer specifications and develop Automation package BOM and estimates for Sales and Aftermarket Parts.
• Work with Sales, Engineers and potential customers to determine optimal solutions for their applications.
• Estimate design and execution time and provide written narrative for sales proposals.
• Travel to customer/vendor locations as needed.
• Develop / maintain / modify drawings in support of our standard offerings and customer application.
• Implement Engineering Standards and tools.
• Autocad Electrical or EPLAN P8

Qualifications

• A BSEE/BSET or Associates Degree with 5 years’ work experience (ideal candidate will have "hands on" electrical experience).
• Experienced PLC programmer familiar with Allen Bradley, Siemens, Beckhoff products.
• Capable of setting functionality and communication with customer controls systems such as
• Understanding of controls (motion, PLC, Servo) and experience in troubleshooting systems.
• Demonstrated interpersonal skills to support design team, and sales.
• Proficiency with AutoCAD electrical, or EPLAN P8, Microsoft Office (Word, PPT, Excel, and Project).
• Extremely organized and detailed oriented.
• Knowledge of basic electricity and electrical circuits required.
• Ability to direct/supervise electrical subcontractors is required.
• Ability to read and interpret electrical drawings and perform basic engineering calculations
• Successful experience of three to five years in the development and implementation of automation, electrical design, control system integration, schematics, VFDs, servo control, 3-phase systems, motor control, power distribution and an understanding of industrial controls networks.
• Strong teamwork, good written/verbal communications, and client relationship skills.
• Self-Starter, ability to work in a dynamic, fast paced, team-oriented environment.
• Ability to read, program and troubleshoot PLC ladder logic or other PLC based machine codes to resolve complex problems and/or optimize machine performance.
• Digital drive (AC and DC) experience required.
• Servo Motor and Drive Sizing

• Knowledgeable of NFPA 70 (Sect. 501), National Electrical Code (NEC), UL508, and standard industry design practices
• C++, Java, Visual Basic, Node Red, Python
• Assembling, evaluating, testing, and maintaining electrical or electronic wiring, equipment, motors, and drives.
• Electrical panel design.
• Frequency Drive Programming
• I4.0 experience/IOT gateway

Additional Information

Indefinite U.S. work authorized individuals only. Future sponsorship for work authorization is not available.

Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage, a 401(k) with generous matching, resources for financial planning and goal setting, paid time off, parental leave, and comprehensive life and disability protection. We're investing in your success! Learn more about our full benefits offerings by visiting: https://www.myboschbenefits.com/public/welcome

Salary estimates published on online job boards, rather than the Bosch US Careers Page, may not be a true representation of the actual pay range offered for this position.

Equal Opportunity Employer, including disability / veterans.