Controls Engineer

Adient US LLC; Georgetown (KY); On-site; USD 85,000 - 110,000; Full time

Job summary

Adient US LLC in Georgetown, KY is seeking a Controls Engineer to develop, maintain, and improve automation systems used in automotive seating production. You’ll troubleshoot PLCs, support maintenance, and help drive plant reliability and continuous improvement.

Qualifications include 3–5 years in controls engineering, Allen-Bradley PLCs, AutoCAD, and strong electrical wiring methods. This on-site role partners with a cross-functional team to optimize uptime and safety.

Qualifications

• Degree in Engineering/Electrical field preferred, or equivalent experience.
• 3-5 years related Controls Engineering manufacturing experience; automotive JIT experience preferred.
• Allen Bradley PLCs experience is a must. Strong PLC Troubleshooting with some Programmable skills
• Working Knowledge of AutoCAD
• Proficient with Electrical Control Voltage & Wiring Methods

Responsibilities

• Troubleshoot PLC ladder logic and data handling in ControlLogix processors.
• Maintain PLC documentation and archive programs and drawings.
• Maintain, troubleshoot, repair and improve automated equipment to meet production and safety goals.
• Support I/O devices connected to PLCs including HMI, scanners, remote I/O, sensors, relays, solenoids, servo drives, etc.
• Improve equipment uptime and contribute to Plant reliability maintenance.
• Schedule and complete backups of all electronic machine control and robotic programs and develop and maintain Preventive Maintenance Programs.
• Diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical systems.
• Implement and maintain data collection system from Plant floor processing equipment.
• Participate in multi-disciplinary Plant Team for continuous improvement strategies.
• Identify and plan for process impact of engineering and launch changes.
• Participate in 8D or similar root-cause based problem solving tasks to resolve root-causes.
• Contribute to specifications for equipment purchases, including review of equipment controls drawings.

Skills

PLC troubleshooting

Electrical wiring

Preventive maintenance

Root-cause analysis

Automation system support

Education

Bachelor's degree in Engineering/Electrical

Tools

Allen-Bradley PLCs

AutoCAD

Job description

JOB DESCRIPTION

We are a global leader in automotive seating because of our people - a team of adventurous thinkers and passionate high performers who make it all possible. We pride ourselves on being at the vanguard of new industry trends and technologies. When you join Adient, you'll play an important role in helping us improve the experience of a world in motion.

Summary

Develop, maintain and improve automation control systems integral to the production process of the manufacture and assembly of automotive seating, JIT or automotive experience is highly preferred.

Job Duties:

• The Controls Engineer will Support the maintenance department by assisting in troubleshooting of equipment issues, which includes troubleshooting PLC ladder logic and data handling functions in Control Logix processors.

• Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in an electronic and/or paper format and throughout facility.

• Maintain, troubleshoot, repair and improve automated equipment including devices, I/O, instruments and all other components associate with automated processes to meet production and safety goals.

• Support various I/O devices connected to PLC's including HMI's, scanners, remote I/O, sensors, relays, solenoids, servo drives, etc., and support/assist maintenance personnel in troubleshooting pneumatic circuits.

• Improve equipment uptime and contribute to Plant reliability maintenance.

• Schedule and complete backups of all electronic machine control and robotic programs on set schedule and develop and maintain Preventive Maintenance Programs.

• Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical and electronic systems.

• Apply knowledge of electronic and instrumentation principles to determine equipment malfunctions and apply skills in restoring equipment to operation.

• Implement and maintain data collection system from Plant floor processing equipment. Identify and implement error-proofing requirements throughout the production process.

• Part of multi-disciplinary Plant Team to determine continuous improvement strategies.

• Identify and plan for process impact(s) as a result of engineering and launch changes.

• Participate in 8D or similar root-cause based problem solving tasks to ensure that abnormalities, when observed, are acted upon to resolve root-causes.

• Contribute to specifications for equipment purchases, which include review and commentary on equipment controls drawings prior to build approval.

Required Experience:

• Degree in Engineering/Electrical field preferred, or equivalent additional experience

• 3-5 years related Controls Engineering manufacturing experience; automotive JIT experience preferred

• Allen Bradley PLC's experience is a must. Strong PLC Trouble-Shooting with some Programmable skills

• Working Knowledge of AutoCAD

• Proficient with Electrical Control Voltage & Wiring Methods

PRIMARY LOCATION

Foamech