Composite Technician

First Search Inc.; Bloomfield (CT); On-site; USD 75,000 - 110,000; Full time

Job summary

LiquidPiston in Bloomfield, CT is seeking a Composite Manufacturing Specialist/Technician to lead hands-on fabrication of carbon fiber, Kevlar, and epoxy components for fixed-wing UAVs and aircraft.

You will mold, lay up, vacuum bag, and work with RTM and autoclave processes, collaborating with engineers to turn concepts into flight-ready parts while maintaining top-tier quality and safety in a fast-paced shop. A strong portfolio and meticulous organization are essential.

Qualifications

• Proven hands-on experience in composite fabrication, ideally in aerospace or related high-performance sectors.
• Strong portfolio with photos of past composite components.
• Skilled in mold-making, layup, vacuum bagging, and finishing techniques.
• Self-driven with attention to detail and commitment to deadlines.

Responsibilities

• Fabricate high-quality composite components (wings, fairings, structural elements) using carbon fiber, Kevlar, and epoxy systems.
• Design and build molds for composite layups, including plug construction, tool prep, and vacuum bagging.
• Work with RTM, autoclave modeling, and compression molding techniques.
• Collaborate with engineering to develop workflows, tooling, and spaces.
• Perform field repairs and rapid design iterations while maintaining safety and cleanliness.
• Maintain documentation of fabrication processes and material usage.

Skills

Composite fabrication

Mold making

Layup

Vacuum bagging

RTM

Autoclave

Documentation

Shop discipline

Tools

CNC machines

Hand tools

Job description

Our client, LiquidPiston is transforming aerospace propulsion with its breakthrough rotary engine technology. As we expand into fixed-wing UAV and aircraft applications, we’re building a world-class manufacturing team to deliver advanced aerospace components with precision and performance in mind. Join us in pioneering the future of flight.

Position Overview

They're seeking a Composite Manufacturing Specialist/Technician to lead the hands-on fabrication of carbon fiber, Kevlar, and epoxy components for fixed-wing UAVs and aircraft. The ideal candidate will be highly skilled in composite layup and mold-making, with an eye for craftsmanship and a passion for high-performance materials. This role involves working closely with engineers to develop a dedicated composite manufacturing space, processes, and prototypes—turning ideas into flight-ready parts.

Key Responsibilities

• Fabricate high-quality composite components (e.g., wings, fairings, and other structural elements) using carbon fiber, Kevlar, and epoxy systems
• Design and build molds for composite layups, including plug construction, tool prep, and vacuum bagging
• Comfortable with hand lay-up, vacuum bagging, Resin Transfer Molding (RTM), autoclave modeling, and compression molding techniques.
• Collaborate with engineering staff to develop manufacturing workflows, workspaces, and specialized tools
• Perform field repairs, composite part modifications, and rapid design iterations
• Ensure a clean, safe, and organized shop environment with a focus on consistent, top-tier fabrication quality
• Maintain documentation for fabrication processes, material usage, and design changes

Qualifications

• Proven hands-on experience in composite fabrication—ideally from aerospace, marine, motor sports, or performance product sectors
• Strong portfolio showcasing past projects and physical components (photos required)
• Skilled in mold-making, layup, vacuum bagging, and finishing techniques
• High attention to detail with a commitment to producing both mechanically sound aesthetically pleasing parts
• Self-driven, reliable, and focused on quality and committed to deadlines
• Excellent organization, cleanliness, and shop discipline are essential

Preferred Skills

• Experience with FEA (Finite Element Analysis) and structural optimization of composite components
• Comfort with CNC machining, hand tools, and general shop equipment
• Familiarity with small aircraft or UAV structures and aerodynamic design principles