Composite Layup Technician

Kaman Air Vehicles; Bloomfield (CT); On-site; USD 32,000 - 36,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Disability insurance

Retirement plan

Job summary

Kaman Air Vehicles in Bloomfield, CT is seeking a motivated Composite Layup Technician to manufacture and assemble rotor blade components in a fast-paced aerospace setting. You will handle layup, cutting, bonding, and curing duties, following strict procedures and documentation practices.

Ideal candidates will have a high school diploma, strong manual dexterity, and the ability to read engineering drawings and work orders. The role is full-time, on-site, with a comprehensive benefits package.

Qualifications

• High school diploma or equivalent is required.
• Must be able to read and follow work orders, process sheets, and instructions.
• Proficiency with hand and power tools and measuring devices is expected.
• Experience with ERP/MRP documentation is a plus.

Responsibilities

• Perform composite rotor blade layup operations per drawings and specifications.
• Assemble and bond components using adhesives and core materials as specified.
• Manage material cutting, kit preparation, and documentation for traceability.
• Record production data and ensure compliance with quality systems.

Skills

Reading work orders

Teamwork

Detail oriented

Basic computer literacy

Manual dexterity

Education

High school diploma or equivalent

Tools

Hand and power tools

CNC cutting tables

Measuring tools

ERP/MRP system

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Production Full Time Kaman Air Vehicles, Bloomfield, CT, US

2 days ago Requisition ID: 2132

Salary Range: $23.00 To $26.00 Hourly

Kaman Air Vehicles is seeking a motivated and detail-oriented CompositeLayup Technicianto join our team. This role involves working hands-on with composite materials and components in a fast-paced, quality-focused aerospace environment.The Rotor Blade Layup Technician manufactures, assembles, and repairs rotor blade components using established work instructions, process specifications, and engineering requirements. This role performs composite ply cutting and kit preparation, hand layup, bonding, tool preparation, vacuum bagging, oven and autoclave cures while maintaining strict quality, safety, and documentation standards.

Essential Duties and Responsibilities

Composite manufacturing and assembly

• Perform composite rotor blade layup operations in molds and tools per engineering drawings, ply schedules, and process specifications.
• Assemble and bond shaped components using adhesives and composite materials; apply bonding films, adhesives, and core materials per specification.
• Support dry-fit activities, vacuum bagging, and autoclave and oven cure preparation and execution per controlled processes.

Material cutting, kitting and control

• Cut composite plies and dry fabrics using hand tools and/or automated cutting equipment (e.g., CNC cutting tables) and verify ply orientation, patterns, and sequence per kit drawings and cut files.
• Verify and document material traceability, shelf life, and storage conditions (including freezer management).
• Label, package, and organize kits and production materials with complete documentation to support downstream layup and assembly.

Quality, repair and documentation

• Maintain strict control of foreign object debris (FOD) prevention throughout the build.
• Use precision measuring tools (e.g., calipers, gauges, templates) to verify in-process quality and conformance.
• Accurately record production data and complete required documentation in accordance with quality system requirements (travelers, cure records, inspections, and ERP/MRP entries).

Required Qualifications

• High school diploma or equivalent.
• Ability to read and follow work orders, process sheets, and verbal and written instructions.
• Ability to read and interpret engineering drawings, ply schedules, and process specifications.
• Comfortable use of hand and power tools (e.g., mallets, scissors, knives, sanders, drills) safely and effectively.
• Basic computer literacy for production recording and documentation.
• Team-oriented, accountable, and detail-focused.

Preferred Qualifications

• 1-3+ years of experience in composite kit cutting, layup, vacuum bagging, and autoclave operations (aerospace preferred).
• Familiarity with material control requirements (traceability, shelf-life and out-time controls, and freezer management).
• Working knowledge of composite materials, resin systems, and curing processes (training available for qualified candidates).
• Strong manual dexterity and ability to execute precision layup and kit cutting work consistently.

Physical Requirements

• Ability to stand and walk for extended periods; frequent bending, reaching, and fine motor work.
• Ability to lift up to 25 lbs. and stand for extended periods.

At KAV, we recognize how important your career and benefits are to you and your family. We offer a full suite of benefits, including medical, dental, vision, short and long-term disability coverage, accident insurance, critical illness insurance, basic and supplemental life insurance, employee assistance plan, retirement savings and matching, and other developmental opportunities. We are committed to supporting the way you live and work.

KAV is an Equal Opportunity Employer. We consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other legally protected status. Applicants requiring reasonable accommodation to complete the application process may contact Human Resources.

This position requires access to information subject to the International Traffic in Arms Regulations (ITAR). Employment is contingent upon the applicant being a “U.S. person” as defined by ITAR (22 CFR §120.15), which includes U.S. citizens, lawful permanent residents, refugees, or asylees, as required by U.S. export control laws.