We are seeking a skilled and dedicated Grinder (OD/ID) to join our team. The Grinder will be responsible for operating and maintaining grinding machines, focusing on external (OD) and internal (ID) grinding processes. The ideal candidate will have a strong attention to detail, excellent problem-solving skills, and the ability to produce high-quality finished products.
Essential Functions:
- Machine Setup & Operation:
- Set up and operate OD and ID grinding machines to perform precision grinding on gears, shafts, and other cylindrical components.
- Select appropriate grinding wheels, tooling, and machine settings based on material type, blueprint specifications, and surface finish requirements.
- Balance and dress grinding wheels to ensure precision and efficiency.
- Blueprint Reading & Quality Control:
- Interpret engineering drawings, blueprints, and work instructions to determine grinding parameters.
- Use measurement instruments like micrometers, bore gauges, dial indicators, and CMMs to verify dimensions and tolerances.
- Maintain quality standards by identifying and correcting defects prior to production.
- Process Optimization & Troubleshooting:
- Adjust feeds, speeds, and techniques to optimize cycle times while maintaining part integrity.
- Troubleshoot issues such as chatter, burn, and dimensional inconsistencies.
- Collaborate with engineering and quality teams to refine processes and improve efficiency.
- Equipment Maintenance & Safety:
- Perform routine maintenance including lubrication, coolant management, and wheel changes.
- Follow all safety procedures and wear PPE.
- Keep the work area clean, organized, and compliant with 5S and lean principles.
- Collaboration & Documentation:
- Communicate effectively with supervisors, engineers, and inspectors.
- Accurately complete logs, inspection reports, and documentation.
- Participate in continuous improvement initiatives.
Qualifications & Skills:
- High School Diploma or equivalent.
- 3-5 years of OD/ID grinding experience in a precision manufacturing environment, preferably gear production.
- Proficiency with manual and CNC OD/ID grinders.
- Understanding of grinding wheel selection, dressing, and balancing.
- Knowledge of materials like hardened steels and their grinding characteristics.
- Ability to interpret GD&T symbols and use measurement tools accurately.
- Attention to detail and ability to maintain tight tolerances (<0.0001").
- Strong troubleshooting skills.
- Reliable, self-motivated, and capable of working independently or in a team.
- Commitment to safety and a clean work environment.
Preferred Qualifications:
- Experience with CNC-controlled grinders.
- Knowledge of gear manufacturing processes such as honing and lapping.
- Experience in aerospace, automotive, or defense manufacturing.
- Familiarity with lean manufacturing and continuous improvement.
Work Environment & Physical Requirements:
- Standing for extended periods.
- Frequent lifting up to 25 lbs., bending, and handling components.
- Exposure to coolant, dust, and noise with proper PPE.
- Focus and safety adherence when working with high-speed equipment.