Chassis Structure Suspension and Driveline VDDV (CAE) Engineer

General Motors; United States; Hybrid; USD 120,000 - 170,000; Full time

Job summary

General Motors is seeking a Lead Chassis Structure Analyst to join the Chassis Systems and Driveline VDDV team. You will lead structural analysis for chassis, suspension, and driveline, connecting component physics to full-vehicle performance through advanced simulations.

You will perform FEA to evaluate strength, stiffness, durability, and NVH, conduct fatigue analyses, and develop test profiles while collaborating with design engineers to deliver robust, optimized components.

Qualifications

• BS in Mechanical, Civil or Aerospace Engineering.
• 5+ years of CAE engineering experience.
• Three years of NASTRAN, OptiStruct and Abaqus experience.
• High proficiency with CAE modeling tools (HyperWorks/ANSA).
• Experience with structural fatigue theory and tools (DesignLife/nCode preferred).
• Familiarity with CAE and CAD integration.
• Strong oral and written communication skills for technical issues.
• Understanding of engineering theory and mechanisms.

Responsibilities

• Lead structural analysis of chassis, suspension, and driveline for design development and virtual validation.
• Perform FEA to evaluate strength, stiffness, durability, and NVH.
• Conduct fatigue analysis and develop block cycle test profiles.
• Collaborate with design engineers to develop technical solutions.
• Specify and balance system-level requirements.
• Support test development and root cause analysis.
• Lead CAE project management with supplier teams.
• Present results and recommendations in design reviews.
• Participate in PDTs for chassis, suspension and steering; collaborate with PVITs.
• Engage in CAE focus groups to advance techniques and tools.
• Document and archive results for traceability.

Skills

FEA analysis

NASTRAN

Abaqus

OptiStruct

HyperWorks

ANSA

Fatigue analysis

CAE-CAD integration

Education

Bachelor's in Mechanical/Civil/Aerospace Engineering

MS in Mechanical/Civil/Aerospace Engineering

Tools

NASTRAN

Abaqus

OptiStruct

HyperWorks

ANSA

DesignLife/nCode

Job description

Chassis Structure Suspension and Driveline VDDV (CAE) Engineer

Sep 11, 2026

Job Description

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard —from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.

Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.

The Role:

We are seeking a highly skilled and experienced Lead Chassis Structure Analyst to join our Chassis Systems and Driveline Virtual Design Development Validation (VDDV) team. This role is responsible for leading structural analysis activities for chassis structure, suspension, and driveline system, supporting design development and virtual validation through advanced simulation techniques. You will play a critical role in connecting component-level physics to full-vehicle system performance, working across domains to ensure robust, optimized designs.

What You’ll Do (Responsibilities):

• Lead structural analysis of chassis structure, suspension, and driveline systems to support design development and virtual validation
• Perform finite element analysis (FEA) to evaluate strength, stiffness (static and dynamic), durability, and noise and vibration
• Conduct fatigue analysis and develop block cycle test profiles for chassis and suspension components
• Work closely with design engineers to develop technical solutions for new components and systems
• Specify and balance system-level requirements
• Support component and subsystem test development, including issue root cause analysis and resolution
• Lead project management activities for supplier-coordinated CAE efforts
• Present analysis results and provide actionable recommendations during virtual design reviews
• Actively participate in Product Development Teams (PDTs) for chassis structure, suspension, and steering
• Collaborate with Vehicle Dynamics and Noise & Vibration Performance Integration Teams (PITs)
• Participate in CAE focus groups and technical communities to drive the development of new CAE techniques and stay current with emerging tools and trends
• Document and archive analysis results and models for traceability and reuse

Your Skills & Abilities (Required Qualifications):

BSE, BS in Mechanical, Civil or Aerospace Engineering

5+ years of engineering experience in Computer Aided Engineer (CAE) roles

Must have three (3) years of experience in the following:

Expertise with CAE analysis codes: NASTRAN, OptiStruct, Abaqus

High level of proficiency with CAE modeling tools: HyperWorks &/or ANSA preferred

Expertise with structural fatigue theory, tools, and methods: DesignLife/nCode preferred

Familiarity with CAE and CAD integration

High level of oral and written communication skills to effectively communication technical issues

Understanding of engineering theory and principles of operation of mechanical/electrical mechanisms

What Will Give You A Competitive Edge (Preferred Qualifications):

Machine learning and artificial intelligence with application to structural designs

Experience in chassis and/or driveline structure analysis

MS in Mechanical, Civil or Aerospace Engineering

Experience with component and sub-system test development and execution including real-time and block cycle testing

Expertise with structural optimization and morphing tools and methods

Familiarity with Weibull analysis and other statistical evaluation methods for durability

Familiarity with Windows and/or UNIX Based systems

GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc).This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}.This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate.

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

Benefits Overview

From day one, we’re looking out for your well-being–at work and at home–so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources .

Non-Discrimination and Equal Employment Opportunities (U.S.)

General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.

All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire .

Accommodations

General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us or call us at 1-800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

General Motors

Amazing people make amazing products. And together, we build the one for every person, purpose and journey.

General Motors is committed to achieving a future of Zero Crashes, Zero Emissions, and Zero Congestion through innovative, inclusive, and sustainable transportation solutions.

Company General Motors