CAE Durability Engineer – Structural Analysis

HTC Global Services; Dearborn (MI); Hybrid; USD 90,000 - 150,000; Full time

Benefits offered by this job

Group Health Insurance

Paid Time Off

401(k) matching

Professional Development

Job summary

HTC Global Services seeks a CAE Durability Engineer – Structural Analysis to perform finite element studies validating vehicle structure components and sub-systems. You will lead design specification analysis, create and modify FE models, and correlate CAE results with physical tests to drive design improvements.

You will collaborate across global teams, develop new analytical capabilities, and present findings to cross-functional groups.

Qualifications

• Bachelor's degree in Engineering or related discipline with coursework in Finite Element Methods.
• Experience with CAE analysis and ability to summarize/present technical work.
• Strong analytical and communication skills; able to work independently and with teams.
• Fluent English communication (oral and written).
• Leadership and problem-solving abilities; capable of motivating and building consensus.

Responsibilities

• Perform finite element-based studies to virtually validate vehicle structure components and sub-systems.
• Lead system design specification analysis and documentation for exterior components.
• Create/modify finite element models to predict vehicle structure performance per requirements.
• Correlate CAE models with physical test results and develop countermeasures.
• Develop new analytical capabilities and share techniques in global forums and meetings.

Skills

FEM

CAE analysis

Analytical skills

Communication skills

Independent work

Leadership

English fluency

Remote collaboration

Education

Bachelor's degree

Master's degree

PhD

Tools

HyperMesh

ANSA

HyperView

MetaPost

Abaqus

Nastran

Teamcenter

Job description

Job Description

Job Title

CAE Durability Engineer – Structural Analysis

Overview / Summary

We are seeking a CAE Structural Engineer to perform finite element-based studies to virtually validate vehicle structure components and sub-systems. This role supports engineering teams with design guidance and performance prediction, including CAE model development, analysis, validation, and correlation with physical testing.

Key Responsibilities

• Perform finite element-based studies to virtually validate vehicle structure components and sub-systems.
• Lead System Design Specification analysis, design development, and results documentation for exterior system components.
• Create and modify finite element models to predict vehicle structure performance in accordance with established requirements and procedures.
• Conduct CAE model audits.
• Help develop new analytical capabilities to improve prediction and physical testing.
• Participate in global forums and meetings to share technical information, procedures, and simulation methods.
• Coordinate with Design and Release Engineers, CAE teams, Digital Innovation, suppliers, Vehicle Engineering, and Manufacturing to develop solutions using virtual simulations.
• Produce and evaluate solutions to improve design quality and cost using specialized engineering knowledge.
• Interpret CAE and physical test results and develop feasible countermeasures to meet system- and component-level requirements.
• Correlate CAE models with physical test results.
• Summarize and present technical work to cross-functional teams.
• Balance theoretical approaches with practical limitations while maintaining accuracy and timeliness.
• Identify and execute work at an appropriate level of detail.
• Support multiple tasks and respond effectively to changing situations.
• Work independently as well as collaboratively in a global environment.

Required Qualifications

• Bachelor's degree.
• Engineering degree or related discipline with coursework in Finite Element Methods.
• Experience with CAE analysis.
• Strong analytical and communication skills.
• Ability to work independently and effectively with others.
• Self-motivated, goal-oriented, highly organized, and persistent.
• Ability to summarize and present technical work to cross-functional teams.
• Ability to balance theory with practical limitations.
• Strong self-learning skills.
• Creative problem-solving skills and ability to assess problems and develop effective responses.
• Leadership skills, including the ability to motivate, negotiate, and build consensus.
• Ability to work remotely and in a global environment.
• Fluent English communication skills, including oral and written communication.

Preferred Qualifications

• Experience with HyperMesh and CAD/meshing tools.
• Good understanding of materials properties.
• Knowledge of FEA theory and Structural CAE, Durability and/or Fatigue CAE Analysis.
• Knowledge of Linear Static and Non-Linear Dynamic analyses, including impact finite element analyses.
• Knowledge of meshing and post-processing software such as ANSA, HyperMesh, HyperView, and MetaPost.
• 5+ years of experience with Abaqus, NCODE, Nastran, and/or other commercially available FEA programs for structural and fatigue analyses.
• Knowledge of automotive product development and validation processes.
• Knowledge of welds and fatigue theory.
• Knowledge of statistical and optimization tools and techniques.
• Ability to develop, create, or adapt novel analysis methods.
• Evidence of technical excellence through technical presentations and reports.
• Familiarity with Teamcenter and CATIA.
• Programming skills in Python, MATLAB, C, C++, or other programming languages.
• Master's or Ph.D. degree.
• DFSS Green Belt or equivalent certification in statistical and optimization tools and techniques.

Work Arrangement

• Hybrid work arrangement with 4 days per week in the office.

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.