Brake Systems Design Engineer: Pedals & Components

Segula Technologies; Auburn (AL); On-site; USD 120,000 - 170,000; Full time

Job summary

Segula Technologies in the United States seeks a Brake Systems Engineer for end-to-end design, development, validation, and release of tunable brake components and pedal assemblies across programs.

You will lead component engineering, system sizing, and architecture integration while coordinating supplier activities and ensuring regulatory compliance. The role demands strong CAE oversight, DVP&R experience, and readiness for pre-series and mass production support.

Qualifications

• Experience in automotive brake systems or related subsystems.
• Knowledge of homologation and regulatory compliance for global markets.
• Experience coordinating CAE analysis and test activities.
• Experience with design verification planning and reporting (DVP&R).

Responsibilities

• Lead design, packaging, and release of brake tunable components (Boosters, TMC, Calipers, Drums, Discs, Hoses, Tubes) and Pedal assemblies (Brake and Accelerator Pedals).
• Perform brake system sizing and ensure regulatory compliance across markets.
• Integrate architecture considerations with vehicle packaging and cost impact.
• Spearhead supplier RFQs, technical reviews, and supplier selection.
• Track programs, tooling progress, and process development to fit assembly needs.
• Coordinate CAE analysis for fatigue, stiffness, NVH, and pedal feel.
• Plan and oversee DV/PV testing and sample validation to meet KPIs.
• Support assembly plants during pre-series and mass production, plus root-cause analysis.

Skills

Brake system design

System integration

Regulatory compliance

DV/PV planning

Tools

DVP&R tools

PFMEA

PPAP

8D problem solving

Job description

Segula Technologies in the United States seeks a Brake Systems Engineer for end-to-end design, development, validation, and release of tunable brake components and pedal assemblies across programs.

You will lead component engineering, system sizing, and architecture integration while coordinating supplier activities and ensuring regulatory compliance. The role demands strong CAE oversight, DVP&R experience, and readiness for pre-series and mass production support.