Blown Film Process Optimization Engineer

Blue Signal Search; Toledo (OH); On-site; USD 85,000 - 100,000; Full time

Benefits offered by this job

Competitive pay

401(k) match

Life & disability insurance

Day shift

Modern blown film tech

Job summary

Blue Signal Search is seeking an Extrusion Process Improvement Engineer for an on‑site role in Toledo, OH and Fort Wayne, IN. You will become a go‑to technical resource on the production floor, diagnosing extrusion issues and delivering practical solutions to improve stability, film quality, and throughput.

The position emphasizes hands‑on learning, coaching operators and front‑line leaders, and developing leadership capabilities for future growth within a dynamic manufacturing environment.

Qualifications

• Minimum of 3 years operating and working directly with blown film extrusion equipment.
• Strong understanding of blown film equipment and processing, with demonstrated troubleshooting and root cause problem‑solving ability.
• Background producing complex film products, including multi‑layer, coextruded, specialty, or advanced film constructions, is a plus.
• Ability and willingness to work directly with equipment and production teams in a hands‑on manufacturing environment.
• Strong communication skills with the ability to train, coach, and develop operators and production leaders.
• Leadership potential is essential, while previous supervisory or management experience is helpful but not required.
• Self‑directed, safety‑focused professional with strong organization, time‑management skills, and an eagerness to continuously learn.
• Basic computer proficiency is expected. Technical education is preferred, but relevant hands‑on extrusion expertise takes priority over formal education.

Responsibilities

• Develop deep knowledge of the site's blown film extrusion equipment, processes, and operating methods.
• Serve as a hands‑on technical resource for diagnosing extrusion problems, identifying root causes, and implementing practical solutions.
• Partner with production teams to improve process stability, equipment performance, film quality, and operating consistency.
• Apply critical thinking to challenges involving process conditions, materials, equipment settings, and finished product performance.
• Train and coach operators and front‑line leaders on extrusion fundamentals, troubleshooting methods, and effective operating practices.
• Strengthen the production team's ability to independently recognize, understand, and resolve process issues.
• Support continuous improvement efforts focused on safety, reliability, quality, throughput, and manufacturing effectiveness.
• Collaborate with operations leadership while developing the technical expertise and leadership capabilities needed for increased responsibility.

Skills

Blown film extrusion

Troubleshooting

Root cause analysis

Training operators

Leadership potential

Safety focused

Process improvement

Communication skills

Hands-on manufacturing

Team collaboration

Job description

Blue Signal Search is seeking an Extrusion Process Improvement Engineer for an on‑site role in Toledo, OH and Fort Wayne, IN. You will become a go‑to technical resource on the production floor, diagnosing extrusion issues and delivering practical solutions to improve stability, film quality, and throughput.

The position emphasizes hands‑on learning, coaching operators and front‑line leaders, and developing leadership capabilities for future growth within a dynamic manufacturing environment.