Aviation Hardware Mechanical Engineer — Flight Systems

SpaceX; Woodinville (WA); On-site; USD 100,000 - 165,000; Full time

Benefits offered by this job

Stock options

401(k)

Paid time off

Job summary

SpaceX is seeking a Mechanical Engineer for Aviation Hardware (Starlink) to own flight hardware from cradle to grave. You will interact with senior leadership during critical design phases and coordinate with electrical, RF, and EMC teams to deliver high-reliability hardware for aircraft connectivity.

You will lead design reviews, perform analyses, and drive production-ready designs that balance cost, complexity, and quality.

Qualifications

• Bachelor's degree in mechanical or aerospace engineering or STEM field.
• Experience with CAD and FEA software packages.
• Experience with mechanical/electromechanical design, analysis, testing, and/or manufacturing.
• Master’s degree in engineering or related discipline (preferred).
• 3+ years of professional experience in mechanical design and analysis.
• 2+ years hands‑on project experience with complex mechanical systems; team lead preferred.
• Proficient in 3D CAD (NX preferred).
• Solid understanding of GD&T and structural analysis.

Responsibilities

• Own hardware from conceptual design through production and operation for aircraft installations.
• Develop design criteria, collaborate on requirements, and drive system-level optimization.
• Perform analysis on designs including hand calculations, FEA, and CAD in a dynamic environment.
• Lead design reviews and work with FAA designees to certify components and systems.
• Drive design-for-manufacturing to reduce part count and ensure robust production metrics.
• Establish an efficient product lifecycle from supply chain to final integration.

Skills

CAD and FEA software

Mechanical design & analysis

Testing & manufacturing

Education

Bachelor's degree in mechanical/aerospace engineering

Master’s degree in engineering or related field

Tools

NX CAD

Job description

SpaceX is seeking a Mechanical Engineer for Aviation Hardware (Starlink) to own flight hardware from cradle to grave. You will interact with senior leadership during critical design phases and coordinate with electrical, RF, and EMC teams to deliver high-reliability hardware for aircraft connectivity.

You will lead design reviews, perform analyses, and drive production-ready designs that balance cost, complexity, and quality.