Automotive HIL Engineer – CarMaker (Senior Hardware-in-the-Loop Validation Engineer)

Pacer Group; Dearborn (MI); On-site; USD 39,000 - 50,000; Full time

Benefits offered by this job

Medical

Dental

Vision

401(k)

Job summary

Pacer Group in Dearborn, MI seeks a Senior Automotive HIL Engineer to drive hardware-in-the-loop validation and system integration for a premier automotive program. The role requires deep hands-on HIL experience, CarMaker proficiency, and Python scripting to automate tests.

You will collaborate with global engineering teams to ensure embedded software meets ISO 26262 and AUTOSAR standards, and to validate chassis control algorithms using MIL/SIL/HIL methods.

Qualifications

• Hands-on HIL test implementation in automotive environments.
• Advanced CarMaker usage for dynamic vehicle modeling and test execution.
• Python scripting for test automation, data extraction, and analysis.
• Chassis control understanding including brakes, steering, suspension with real-time embedded systems.
• Knowledge of ISO 26262, AUTOSAR, and standard engineering practices (FMEA, P- diagrams).

Responsibilities

• Design, implement, and automate HIL test procedures.
• Leverage CarMaker, Python, and CAE models to simulate dynamics and optimize parameters.
• Validate chassis algorithms using MIL, SIL, and HIL techniques.
• Document tests, track issues, and ensure timely defect elimination.
• Align artifacts with ISO 26262, AUTOSAR, P-diagrams, and systems engineering standards.

Skills

HIL expertise

CarMaker

Python scripting

Chassis control

Functional safety

Tools

CarMaker

MATLAB/Simulink

Git/Jenkins

Job description

Job Title: Automotive HIL Engineer - CarMaker (Senior Hardware-in-the-Loop Validation Engineer)

Location: Dearborn, MI

Work Arrangement: Onsite

Employment Type: Contract

Contract Duration: 18+ months

Hourly Rate: $32.00/hr.

Domain: Automotive | Embedded Systems & Validation

Application Deadline: Sept 25, 2026

SKILLS REQUIRED

PRIMARY (Must-Have)

• Hardware-in-the-Loop (HIL): Deep hands-on expertise in HIL test implementation, test automation, and system integration within automotive environments.
• IPG CarMaker: Advanced proficiency utilizing CarMaker for dynamic vehicle modeling, simulation, and test execution.
• Python Scripting: Core capability in Python for test automation, script development, and system data analysis.
• Chassis Controls & Vehicle Dynamics: Solid foundation in chassis hardware and control algorithms (brakes, steering, suspension) and embedded real-time controls.
• Systems Engineering & Functional Safety: Working knowledge of ISO 26262 standards, AUTOSAR, and baseline engineering methodologies (FMEAs, P-diagrams, Boundary Diagrams).

SECONDARY (Good to Have)

• Model-Based Design: Experience with MATLAB/Simulink for embedded controls, MIL, and SIL development.
• Automotive Protocols & Tools: Familiarity with CAN/LIN/Ethernet communication protocols, version control (GitHub/AccuRev), and CI/CD pipelines (Jenkins).
• Advanced Powertrain: Fundamental understanding of electric/hybrid vehicle (xEV) powertrain systems and longitudinal controls.

POSITION OVERVIEW

We are seeking an elite Senior Automotive HIL Engineer to drive comprehensive hardware-in-the-loop validation and system integration for a premier automotive engagement in Dearborn, MI. This business-critical role requires a deep technical specialist to bridge the gap between control algorithm design and physical execution. The ideal candidate will leverage advanced competencies in IPG CarMaker and Python to develop automated test procedures, analyze complex vehicle dynamic systems, and eliminate software anomalies early in the product development lifecycle. You will work closely with cross-functional global engineering teams to ensure embedded software aligns seamlessly with functional safety and regulatory benchmarks.

ROLES & RESPONSIBILITIES

• HIL Test Architecture: Design, implement, and automate test procedures utilizing HIL equipment to validate complex embedded software features and system integration.
• Simulation & Modeling: Leverage CarMaker, Python, and component-level CAE models to simulate vehicle dynamics, execute parameter optimization, and analyze complex system interactions.
• Chassis Algorithm Validation: Verify and validate chassis control algorithms (brakes, steering, suspension) leveraging combined MIL, SIL, and HIL test methodologies.
• Defect Engineering & Tracking: Document and review test execution reports, systematically report incidents, and rigorously track software updates to ensure defect elimination.
• Compliance & Documentation: Support the quality process lifecycle, aligning artifacts with ISO 26262 Functional Safety requirements, AUTOSAR architectures, P-diagrams, and comprehensive systems engineering standards.

BENEFITS

• Medical
• Dental
• Vision
• 401(k)

EEOC COMPLIANCE

We are an equal opportunity employer, and all qualified applicants will receive consideration for employment.

DISCLAIMER

AI Usage Policy: Pacer Group uses AI to assist in screening applications. Final hiring decisions are made by human recruiters based on qualifications and experience.