Automation Program Manager - Plastics / Lighting

Flex-N-Gate; Troy (MI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical, dental, vision insurance

401(k) retirement plan with company 0%

Tuition reimbursement

Paid holidays and vacation

Job summary

Flex-N-Gate is seeking an Automation Program Manager to oversee the design, construction, and implementation of assembly equipment for new programs and product launches. You will direct activities related to tooling development and ensure alignment with production requirements.

This role requires strong knowledge of process controls, PFMEA, ISO standards, and CAD. You will lead cross‑functional teams, review vendor designs, perform root cause analysis, and document processes to improve

Qualifications

• Diploma in Engineering Technology or equivalent experience is required.
• At least 5 years manufacturing experience, plastics and lighting assembly preferred.
• Strong knowledge of ISO 14001/TS 16949 and quality tools (PFMEA, SPC).

Responsibilities

• Direct and coordinate planning and implementation of product or tool designs ensuring compliance with specifications and codes.
• Review assembly tooling designs and follow equipment through development.
• Prepare specifications for materials and equipment with cost estimates.
• Assist in development, evaluation and testing of manufacturing processes.
• Perform root cause analysis and resolve manufacturing problems.
• Create technical reports, drawings, and documentation.
• Ensure compliance with specifications and codes.
• Provide guidance and training to production teams.

Skills

Process Flow

PFMEA

Statistical Process Control

Machine Controls

Root cause analysis

Project management

Verbal and written communication

Time management

Education

Diploma in Engineering Technology or related experience

Tools

CAD

MS Office / Data analysis tools

Job description

Summary

The Automation Program Manager will serve as an automation and assembly specialist overseeing the design, construction, and implementation of assembly equipment. Directs activities concerned with implementation of assembly tooling to fulfill the production requirements for new programs and product launches.

Job Duties

• Direct and coordinate planning and implementation of product or tool designs ensuring compliance with specifications and codes
• Reviews and approves assembly tooling vendors’ proposed designs and processes and follows equipment through all phases of development
• Reviews vendor progress to assure adherence to schedules and timelines, modifies or changes methodology or redirects activities as necessary to attain objectives within time and cost limits
• Prepare specifications for purchase of materials and equipment, include cost estimates and equipment layout
• Assist in the creation, modification and testing of products and processes
• Assist in interpreting engineering drawings for production personnel
• Assist in the development, evaluation, improvement and documentation of manufacturing processes
• Assist in the development and implementation of process control techniques and procedures
• Assist in the creation and review of FMEAs and Control Plans
• Perform root cause and failure analysis, as required
• Provide expertise and guidance in the identification, analysis and resolution of problems
• Inspect products and processes to identify areas of improvement
• Operate computer assisted engineering and design software
• Create technical reports, documentation, calculations and sketches
• Assist with troubleshooting of manufacturing equipment
• Troubleshoot and resolve technical/product issues in the manufacturing of products
• Maintain up-to-date engineering knowledge and stay current with industry trends and best practices

Requirements

• Diploma in Engineering Technology or related experience
• Minimum of 5 years manufacturing experience, experience in Plastics and Lighting Assembly preferred
• Strong working knowledge of Process Flow, Control Plan, PFMEA, Statistical Process, and Machine Controls
• Demonstrated understanding of engineering theories and principles
• Strong knowledge of ISO 14001/TS 16949
• Knowledge of CAD
• Knowledge of design techniques, tools, and principals involved in production of technical plans, blueprints, drawings, and models
• Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacturing and distribution of goods
• Ability to analyze information and evaluate results to problem solve and choose best solutions
• Ability to analyze data and create technical documents
• Ability to use common hand tools and power tools
• Ability to use common measuring devices, such as micrometers, calipers, optical equipment, etc.
• Proficient in work processing, spreadsheets, presentation software and other database functions such as reporting and analysis
• Proven time management and project management skills
• Strong verbal and written communication skills
• Strong organizational skills
• Strong troubleshooting and problem resolution skills
• Able to work independently, multi‑task and prioritize

What We Offer

• Medical, dental, prescription, vision, life and disability insurance; and a flexible spending account
• 401(k) retirement savings plan with company match
• Extensive safety training, new hire orientation, continuous learning and development programs and tuition reimbursement
• Paid holidays and vacation time

Flex-N-Gate is an equal opportunity employer. EEO/Minorities/Females/Veterans/Disabled.