Automation Maintenance Lead (2-2-3 Shift)

Lego Group; Chester (VA); On-site; USD 91,000 - 110,000; Full time

Job summary

LEGO Group in Virginia (Chester area) seeks an Automated Maintenance Coordinator to lead a maintenance team in a highly automated warehouse. You will drive preventive, corrective, and predictive maintenance to maximize uptime, safety, and product quality.

The role focuses on equipment performance, reliability improvements, and technician development, with strong collaboration across cross-functional teams and adherence to ISO standards. This is an on-site role with rotating shifts.

Responsibilities

• Lead the maintenance team to ensure LEGO warehouse equipment operates safely and efficiently.
• Execute and support corrective, preventive, and predictive maintenance activities.
• Adjust and optimize equipment settings and parameters across machinery and sensors.
• Identify, replace, and manage spare parts based on wear and performance needs.
• Support installation and configuration of new equipment within the facility.
• Coordinate with vendors to troubleshoot critical equipment issues.
• Conduct root cause analysis to improve reliability and processes.
• Support technician development and maintain the skills matrix.
• Collaborate with warehouse teams to plan downtime and respond to failures.
• Follow ISO 9001/14001 and OHS standards and drive safety improvements.
• Suggest updates to PM procedures and checklists.
• Monitor spare parts inventory and report needs.
• Support training completion and employee development with trainers.
• Perform process confirmations and audits.
• Report downtime and key issues to drive continuous improvement.
• Participate in Lean, Kaizen, Six Sigma projects.
• Attend shift and department meetings and share learnings.
• Maintain maintenance documentation and SOPs and assist in projects.
• Assist in procurement of critical spare parts and risk assessments.
• Perform condition monitoring activities as required.
• Ensure 5S and safety program compliance and continuous improvement boards.

Job description

LEGO Group in Virginia (Chester area) seeks an Automated Maintenance Coordinator to lead a maintenance team in a highly automated warehouse. You will drive preventive, corrective, and predictive maintenance to maximize uptime, safety, and product quality.

The role focuses on equipment performance, reliability improvements, and technician development, with strong collaboration across cross-functional teams and adherence to ISO standards. This is an on-site role with rotating shifts.