Automation Maintenance & Controls Specialist

Torrey Holistics; Holland (MI); On-site; USD 65,000 - 95,000; Full time

Job summary

Torrey Holistics is seeking an Automation Technician to support mechanical and electrical troubleshooting, robotics programming, and CMMS-driven maintenance. The role involves quick changeovers, PLC/HMI adjustments, and debugging vision systems to minimize downtime.

Level 2–3 responsibilities include programming, optimization, and training of staff, with strong emphasis on HSE and safety standards. This is an on-site position in a manufacturing setting.

Qualifications

• Meets Level 1 requirements and can work on automation equipment repair.
• Strong mechanical foundation including pneumatics and electrical systems.
• English proficiency; Spanish bilingual a plus.
• 2–3 years in automation troubleshooting and repair (Level 2) for some roles.
• 7+ years of progressive automation/maintenance experience (Level 3) for senior roles.

Responsibilities

• Proactive mechanical troubleshooting and preventive maintenance.
• Provide CMMS-driven inspections and updates to logs.
• Troubleshoot pneumatics, robotics, and electro-mechanical systems.
• Repair and adjust PLC/HMI programs; modify ladder logic when needed (Level 3).
• Operate and tune servo drives, vision systems, and CNC setups as required.
• Support engineering with design reviews and tool changes.
• Participate in problem-solving and continuous improvement projects.

Skills

Mechanical troubleshooting

Pneumatics troubleshooting

Electrical troubleshooting

Industrial robot programming

Soldering/assembly fixtures

CMMS documentation

Hydraulics troubleshooting

Servo drives

Vision systems

Troubleshooting PLCs/HMI

Welding/Barrel changes

Gauging and metrology

Education

Associate’s degree in a technical field or equivalent experience

Tools

Allen Bradley PLCs

HMI software

ABB robotics

Vision sensors

CNC machine setup

Job description

What a day looks likeYou arrive on the floor and bring work centers online, checking interlocks and alarms before production ramps. As the shift progresses, you execute quick changeovers, dial in adhesive dispense parameters, and swap solder tips or assembly fixtures. If a line stops, you triage fast—pneumatics, robotics, or sensors—documenting everything in the CMMS and escalating per site procedures. You complete barrel/drum changes, weight checks, and verify quality using gauges. Before handoff, you attend a crossover meeting and update equipment logs to keep the next team ready.Environment & scheduleThis role may run on irregular schedules. Expect exposure to chemicals, high voltage, loud noise, and hazardous waste. You’ll always follow company health, safety, and environmental policies and properly handle and dispose of hazardous materials.Growing responsibilities by levelLevel 1 — Core operations and rapid responseStart up and shut down work centers; perform routine changeovers.Respond quickly to production issues to minimize downtime and keep assets available.Troubleshoot basics on pneumatics, soldering, robots, tip changers, and assembly fixtures.Execute tasks like barrel/drum changes, weight checks, and equipment changeovers.Understand production metrics and follow escalation procedures.Work with multiple adhesive types and resolve dispense issues.Document all repairs and PMs in the CMMS; communicate status in crossover meetings and logs.Comply with company HSE policies and applicable regulations; handle hazardous materials correctly.Perform other duties as assigned.Level 2 — Advanced troubleshooting and program adjustmentsAll Level 1 tasks, plus:Diagnose PLC programs, hydraulics, pneumatics, servo drives, and vision systems.Read and apply electrical schematics, pneumatic prints, and blueprints; replace hydraulic/pneumatic components.Rebuild solder heads and troubleshoot robot programs.Verify quality using gauging fixtures.Maintain strict adherence to HSE policies and regulations; handle hazardous materials properly.Perform other duties as assigned.Level 3 — Programming, optimization, and technical leadershipAll Level 2 tasks, plus:Modify robot paths; teach/calibrate vision systems; implement HMI modifications.Create and modify PLC ladder logic, HMI applications, pneumatic diagrams, and electrical schematics.Apply GD&T, use precision metrology tools, and work with industrial network protocols.Optimize soldering processes and perform servo drive replacements.Contribute to engineering design through blueprint/drawing creation.Train and coach production and maintenance staff; support skills assessments and recommend or deliver training.Participate in problem-solving, continuous improvement, and departmental projects.Comply with HSE policies and regulations; handle hazardous materials correctly.Perform other duties as assigned.QualificationsLevel 11–3 years in mechanical/automation machine repair.Proven ability to troubleshoot, update, and work on equipment in assigned areas.Solid mechanical foundation including pneumatics and electrical.Strong interpersonal and written/verbal communication; team-focused.English proficiency required; Spanish bilingual a plus.Level 2Meets Level 1 requirements, plus:Associate’s degree in a technical field and/or significant relevant experience or apprenticeship (journeyman) with 2–3 years in an automation setting.4–6 years of related experience troubleshooting and repairing automation, hydraulic, and electrical systems.Proficiency navigating PLC/HMI software, machine connectivity, and troubleshooting.Ability to modify existing Allen Bradley PLC programs and update HMI applications.Capability to adjust and optimize vision sensor programs.Hands-on industrial robotics experience (ABB preferred), including troubleshooting and minor program edits.Fluent reading of electrical schematics, blueprints, and pneumatic/hydraulic diagrams.Level 3Meets Level 2 requirements, plus:7+ years of progressive automation/maintenance experience with advanced programming and troubleshooting.Expertise rebuilding machinery and integrating hydraulic, pneumatic, electronic, and robotic systems.Advanced creation/modification of PLC ladder logic, HMI apps, and pneumatic/electrical diagrams.Proficiency in vision system calibration and advanced robot path modification.Knowledge of GD&T and precision metrology.Ability to contribute to design reviews and ensure compliance with codes, safety standards, and maintainability.Physical demandsProlonged standing for at least 8 hours, up to 12 hours per day.Lift up to 35 lbs multiple times per hour.Frequent bending, twisting, turning, and lifting.Repetitive hand use: gripping, grasping, pinching, squeezing.Core proficienciesMechanical troubleshootingPreventive maintenance and inspections (CMMS-driven)Industrial robot programmingPneumatics troubleshootingMaintenance and repairCNC machine setup and changeoverTools and technologiesProgrammable Logic Controllers (Allen Bradley)Human-Machine Interfaces (HMI)