Automation Controls Leader: PLCs, Robotics & Lean

Industrial Resource Group; Palmyra (NC); On-site; USD 90,000 - 120,000; Full time

Job summary

Industrial Resource Group in North Carolina seeks an experienced Automation Controls Superintendent to lead automation and controls at a high-volume processing facility. You will oversee PLC, robotics, and instrumentation, and manage a team of automation and maintenance technicians to ensure safe, reliable plant operations.

The role focuses on implementing new technologies, maintaining documentation, supporting preventive maintenance, and driving continuous improvement through lean practices and

Qualifications

• Lead the integration of new automation and robotic systems into existing production lines.
• Review equipment specifications, electrical schematics, and control designs to ensure compliance with engineering standards and applicable electrical and safety codes.
• Enhance existing equipment by adding automation and robotic functionality.
• Design, program, and support PLC, HMI, and industrial control systems.
• Maintain a structured tracking system for all equipment control software and revisions.
• Develop and modify electrical drawings, wiring diagrams, and technical documentation.
• Specify and troubleshoot instrumentation such as thermocouples, pressure transducers, and proximity sensors.
• Perform root cause analysis and implement corrective actions for automation and control issues.
• Troubleshoot PLCs, HMIs, VFDs, motors, contactors, sensors, safety circuits, and electronic components.
• Support preventive and predictive maintenance activities for automation systems.
• Provide technical assistance during equipment upgrades and system integrations.
• Offer after-hours support for critical troubleshooting in a 24/7 manufacturing environment.
• Supervise automation and multi-craft maintenance technicians.
• Coordinate installation activities and ensure adherence to documented procedures and standards.
• Train technical staff on equipment operation, troubleshooting, and maintenance best practices.
• Promote compliance with safety, quality, and regulatory requirements.
• Participate in lean manufacturing and performance improvement initiatives.
• Identify opportunities to reduce operating costs and improve system reliability and efficiency.
• Drive innovation through the application of new technologies and automation solutions.

Responsibilities

• Lead the automation and robotics integration across production lines.
• Review specs and control designs to meet standards and safety codes.
• Design, program, and support PLC/HMI systems.
• Maintain documentation for control software and revisions.
• Troubleshoot PLCs, HMIs, VFDs, motors, sensors, and safety circuits.
• Support preventive and predictive maintenance activities.
• Provide after-hours support for critical troubleshooting.
• Supervise automation and multi-craft maintenance technicians.
• Drive continuous improvement with lean manufacturing initiatives.

Job description

Industrial Resource Group in North Carolina seeks an experienced Automation Controls Superintendent to lead automation and controls at a high-volume processing facility. You will oversee PLC, robotics, and instrumentation, and manage a team of automation and maintenance technicians to ensure safe, reliable plant operations.

The role focuses on implementing new technologies, maintaining documentation, supporting preventive maintenance, and driving continuous improvement through lean practices and