Automation & Controls Engineer — Manufacturing Systems

Essex Solutions; Fort Wayne (IN); On-site; USD 90,000 - 120,000; Full time

Job summary

Essex Solutions in Indiana is seeking a Controls Engineer to design, develop, and implement advanced automation and control systems for magnet wire manufacturing. You will bridge electrical, mechanical, and IT disciplines to deliver reliable, scalable solutions.

Responsibilities include PLC programming, schematic design with AutoCAD Electrical, BOM creation, vendor coordination, and hands-on commissioning. The role emphasizes safety, data-driven decisions, and supporting new equipment launches.

Qualifications

• Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics, Automation Engineering, or equivalent experience.
• Experience in electrical design, controls engineering, drive coordination, and industrial automation.
• Proficiency in electrical schematic design using AutoCAD Electrical or similar tools.
• Advanced problem-solving and analytical skills with a data-driven approach.
• Strong communication and collaboration across functions.

Responsibilities

• Design, develop, and implement automation and control systems for new and existing manufacturing equipment.
• Contribute to control system architecture and establish technical standards across projects (PLC, HMI, SCADA, networking).
• Drive process improvements and equipment innovations to enhance safety, quality, efficiency, and cost performance.
• Execute hands-on technical work including: Electrical system design, PLC programming, and system troubleshooting.
• Support new equipment introduction, including evaluation, installation, commissioning, and production launch.
• Evaluate prototype equipment, analyze performance data, and recommend design improvements.
• Design and review electrical schematics using AutoCAD Electrical.
• Collaborate with mechanical, electrical, and manufacturing teams to ensure effective electro-mechanical system design.
• Develop BOMs, support vendor selection, and assist with procurement activities.
• Create and maintain technical documentation, standards, and best practices.
• Support project planning, including scope definition, scheduling, and risk identification.
• Communicate project status, risks, and milestones to stakeholders.
• Promote and adhere to all safety standards while maintaining an organized work environment.

Skills

Electrical design

Troubleshooting

Communication

Project management

Fast-paced environment

Education

Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics, Automation Engineering, or equivalent experience

Tools

AutoCAD Electrical

PLC programming

Ignition/SCADA

SQL/Database

SolidWorks

Job description

Essex Solutions in Indiana is seeking a Controls Engineer to design, develop, and implement advanced automation and control systems for magnet wire manufacturing. You will bridge electrical, mechanical, and IT disciplines to deliver reliable, scalable solutions.

Responsibilities include PLC programming, schematic design with AutoCAD Electrical, BOM creation, vendor coordination, and hands-on commissioning. The role emphasizes safety, data-driven decisions, and supporting new equipment launches.