Automation Controls Engineer II - Relocation Assistance Eligible

Progressive Machine and Design; Town of Victor (NY); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Relocation assistance may be available

Job summary

Progressive Machine and Design is seeking a Controls Engineer II to lead hardware design, programming, debugging, and site installation of turnkey automation systems. You will translate mechanical designs into comprehensive electrical schematics, develop control panels, and ensure safety and compliance.

Responsibilities include drafting with AutoCad Electrical, integrating PLC/HMI programs, and collaborating with cross-functional teams during FAT and SAT. A BS in a relevant field is required.

Qualifications

• BS in EE, EET, Mechatronics or related engineering field, or equivalent experience.
• Experience with hardware design, electrical schematic capture, and test.
• Familiarity with safety and electrical standards.

Responsibilities

• Design and draft controls hardware schematics and panel layouts.
• Program and debug PLC and HMI software with end-user drivers.
• Integrate control hardware with mechanical design and safety requirements.
• Perform site installation and commissioning of turnkey automation equipment.
• Collaborate with build technicians and software engineers to resolve issues.

Skills

Effective communication

Analytical thinking

Detail oriented

Time management

Independent worker

Education

BS in EE, EET, Mechatronics or related field

Tools

AutoCad Electrical

NFP79, UL508a, CE, CSA standards

Power calculations

Enclosure heat calculations

SCCR calculations

Fluid power calculations

SISTEMA safety calculations

Job description

Description

Relocation Assistance may be available for qualified candidates.

Job Summary

The Controls Engineer II is responsible for providing controls hardware design, programming, debug, and site-installation of turnkey custom automation equipment.

Essential Functions

• Work independently on medium sized or average complexity projects and/or under direction of more senior engineers on portions of larger or more complex projects.
• Review customer requirements, PMD proposal, PMD cost estimate, and Federal, State, & Local requirements.
• In advance of completed Mechanical Engineering design, attend Mechanical Design Reviews to understand machine functionality, suggest concepts & componentry to meet functional & safety requirements, and incorporate associated Controls Hardware design elements into the Controls Hardware design.
• Translate device list provided by Mechanical Engineering into Controls Hardware design elements.
• Utilize AutoCad Electrical for drafting.
• Use provided symbols & circuits.
• Develop new symbols & circuits as necessary.
• Controls Hardware Design
• AC Power schematics
• DC Power schematics
• Safety schematics
• Servo/Stepper schematics
• Industrial Network schematics
• Device schematics
• Testers, Transducers, Laser Markers, Welders, Robots, etc.
• I/O schematics
• Control Enclosure layouts
• Control Panel layouts
• Fluid Power Supply schematics
• Fluid Power Control schematics
• Bill of Materials
• Interact with Controls Build personnel to answer questions.
• Assist Controls Build Technicians, Controls Software Engineers, and Controls Engineers with electrical and fluid power debug.
• Update design as required throughout the project life cycle.
• Use provided standard code and device drivers, or use end-customer provided code and/or formats to create custom control & HMI programs.
• Create custom device driver code.
• Using control schematics, enter I/O into controller programs.
• Using timing chart provided by Mechanical Engineering, program intended sequences into controller programs.
• Download completed programs.
• Commission control hardware.
• Debug control hardware for out-of-box failures, intended design, and correct wiring/plumbing.
• Debug control software, including all intended sequences, modes of operation, special functions, fault detection, fault recovery, tooling return, and interface.
• Participate in Factory Acceptance Test at PMD.
• Participate in Site Acceptance Test at end-customer’s facility

Other Duties

• Maintain a clean and orderly work area.
• Observe safety procedures.
• Any other task assigned by management within scope of position, federal and state regulations.

Education

• BS in EE, EET, Mechatronics, related engineering field; or demonstrated equivalent experience.

Experience (5-10 Years) with 4 or more of the following Hardware Design skills:

• AutoCad Electrical
• NFP79, UL508a, CE, CSA standards
• Power calculations (AC 3phase, AC 1phase, DC 5-90V, Transformers)
• Enclosure Heat calculations
• SCCR calculations
• Fluid Power flow calculations
• SISTEMA safety calculations

And 3 Or More Of The Following Programming Skills

• PLC Programming (Rockwell, Siemens, and/or Omron)
• HMI Programming (Rockwell, Siemens, and/or Omron)
• Robot Programming (Fanuc, ABB, Epson, Staubli, and/or Kuka)
• Vision Systems (Cognex, Keyence, Matrox, and/or Teledyne Dalsa)
• Industrial Protocols (Ethernet/IP, ProfiNet, EtherCat, and/or IOLink)

Knowledge, Skills & Abilities

• Effective verbal and written communication.
• Ability to read, analyze, and interpret general technical procedures.
• Ability to work in decimal, octal hexadecimal, and binary numbering systems.
• Ability to apply concepts of basic algebra and geometry and to calculate scaling factors, proportions, percentages, rates, and ratios.
• Organized
• Detail oriented
• Ability to work independently or as part of a team
• Ability to take direction
• Creative/Innovative
• Time management skills

Physical Demands & Work Environment

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Regularly required to sit; use hands to handle or feel; reach with hands and arms; talk or hear; and smell.
• Occasionally required to stand, walk, push, pull, lift, stoop, kneel, crouch and crawl.
• Specific vision abilities include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
• Work environment is primarily performed indoors; partially around moving mechanical parts at a moderate noise level.
• Wear safety equipment, including proper PPE.