Automation Controls Engineer

Placements24; United States; Hybrid; USD 36,000 - 54,000; Full time

Benefits offered by this job

Competitive salary

Hybrid work model

Learning & development opportunities

Challenging automation projects

Access to latest technology & tools

Travel for on-site projects

Collaborative culture

Job summary

Placements24 seeks an Automation Controls Engineer to design, program, and commission PLC and HMI systems for automated machinery in a hybrid role based near Randburg, Gauteng. You will work on control architectures, integrate hardware and software, and support sites remotely and on-site.

The ideal candidate has 5+ years in automation, strong PLC and HMI skills, and familiarity with industrial networks, with opportunities to travel for commissioning and support.

Qualifications

• Bachelor’s degree required in electrical engineering, mechatronics, computer science or related field.
• Minimum 5 years in automation/control systems engineering.
• Strong PLC and HMI programming experience across multiple platforms.
• Solid understanding of industrial communication protocols (Profibus, Profinet, Ethernet/IP, Modbus).

Responsibilities

• Design, program, and commission PLC and HMI systems for automated machinery.
• Develop scalable, reliable control system architectures.
• Troubleshoot automation systems remotely and on-site.
• Collaborate with mechanical and electrical engineers to integrate systems.
• Create and maintain system documentation and manuals.

Skills

PLC programming

HMI development

Industrial networks

Problem solving

Project planning

Remote diagnostics

Education

Bachelor's degree in Electrical Engineering, Mechatronics, Computer Science

Tools

Siemens S7/Step7/Simatic

Allen-Bradley RSLogix/Studio 5000

Omron CX-One

HMI software (Wonderware/WinCC)

Job description

About the Role

Our client, a leader in industrial automation solutions, is seeking a talented Automation Controls Engineer to join their innovative team in Randburg, Gauteng, ZA.

This role is instrumental in designing, developing, and implementing automated control systems for various industrial applications. You will work on projects from conception through to commissioning, ensuring seamless integration of hardware and software. The position offers a hybrid work arrangement, allowing for strategic planning, software development, and reporting to be conducted remotely, while hands-on system integration, testing, and on-site commissioning will require your presence. The ideal candidate possesses strong PLC programming skills, a deep understanding of industrial networks, and excellent problem-solving abilities. You will contribute to enhancing efficiency, productivity, and safety in our clients' operations. This is an exciting opportunity to work with cutting-edge technology and make a tangible impact.

Key Responsibilities

• Design, program, and commission PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) systems for automated machinery and processes.
• Develop and implement control system architectures, ensuring scalability and reliability.
• Troubleshoot and resolve issues related to automation control systems, both remotely and on-site.
• Collaborate with mechanical and electrical engineers to integrate control systems with equipment.
• Specify and select appropriate automation hardware components, including sensors, drives, and actuators.
• Develop and maintain system documentation, including control logic, wiring diagrams, and operating manuals.
• Conduct risk assessments and ensure compliance with safety standards for automated systems.
• Provide technical support and training to clients and internal teams on automation systems.
• Stay abreast of new automation technologies and best practices.
• Perform remote diagnostics and system configuration as required.

Requirements

• Bachelor's degree in Electrical Engineering, Mechatronics, Computer Science, or a related field.
• Minimum of 5 years of experience in automation and control systems engineering.
• Proficiency in programming various PLC platforms (e.g., Siemens, Allen-Bradley, Omron) and HMI software.
• Strong understanding of industrial communication protocols (e.g., Profibus, Profinet, Ethernet/IP, Modbus).
• Experience with industrial robotics, VFDs, and servo systems is a strong advantage.
• Excellent analytical, problem-solving, and debugging skills.
• Ability to work independently and manage project timelines effectively.
• Good communication and interpersonal skills for effective collaboration with clients and team members.
• Willingness to travel occasionally to client sites for commissioning and support.
• Experience in remote monitoring and diagnostics tools.

Benefits

• Competitive salary and comprehensive benefits package.
• Hybrid work model offering flexibility and work-life balance.
• Opportunities for continuous learning and professional development in a rapidly evolving field.
• Involvement in challenging and innovative automation projects.
• Access to state-of-the-art technology and tools.
• Travel opportunities for on-site project execution.
• A collaborative and forward-thinking work culture.