Automation Controls Engineer

Inteva Products; Troy (MI); On-site; USD 70,000 - 100,000; Full time

Job summary

An innovative automotive supplier is seeking an Automation Controls Engineer to develop cutting-edge automated sewing technologies. This role involves designing electrical architectures, integrating advanced robotics, and ensuring seamless operation of automated systems. The ideal candidate will have extensive experience in robotics programming and a strong aptitude for debugging and troubleshooting. Join a dynamic team that values creativity and expertise in a collaborative environment, where your contributions will directly impact the future of automotive manufacturing.

Qualifications

• 5+ years of robotics programming experience with various manufacturers.
• Strong debugging skills and experience with sensors in automation systems.

Responsibilities

• Develop electrical architecture for automated sewing cells.
• Integrate automation hardware and software into control systems.
• Configure and troubleshoot industrial robots for sewing applications.

Skills

Robotics Programming (KUKA, FANUC, ABB)

Sensors and Actuators in Automation

Simulation/Offline Programming (Robotmaster, Roboguide)

Structured Programming (C, C++)

Debugging and Troubleshooting

Strong Communication Skills

Multitasking

Tools

MS Visual Studio

Beckhoff

Robotmaster

Roboguide

Octopuz

Job description

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Responsibilities

1. Develop the electrical architecture for automated sewing cells.
2. Evaluate, test, and integrate automation hardware & software into control systems of sew heads, robots, and PLCs.
3. Advance surface feature scanning and motion control technology.
4. Use robot simulation and offline programming tools to evaluate and implement new customer products.
5. Develop sensor/actuator subsystems for sewing technologies.
6. Package sewing head control systems.
7. Configure, program, calibrate, and troubleshoot industrial robots for sewing applications.
8. Maintain detailed BOMs and user/training manuals.
9. Provide equipment specifications and quote requests.
10. Assist in building, installing, and starting up automated sewing equipment and robot cells.
11. Travel domestically and internationally as needed (5% to 30%).

Position Requirements

Required

• 5 years of robotics programming experience (KUKA, FANUC, ABB, etc.).
• 5 years’ experience with sensors and actuators in automation systems.
• Simulation/offline programming experience (Robotmaster, Roboguide, Octopuz, etc.).
• Structured programming skills (C, C++ in MS Visual Studio, Beckhoff, etc.).
• Source code management experience.
• Strong debugging and troubleshooting skills.
• Willingness to travel for plant launches and build expertise in industrial sewing.
• Strong communication skills in English.
• Ability to multitask and complete projects on time and within budget.

Preferred

• Experience with multiple robot manufacturers.
• Knowledge of Allen-Bradley and Siemens systems.
• Laser vision system experience.
• Knowledge of industrial communication protocols.
• Experience with real-time operating systems and motor interfacing.
• Mechanical aptitude and understanding of automotive interior components.
• Sewing experience, especially chainstitch.
• Knowledge of sewing machines, threads, and materials.
• Problem-solving certification.
• Spanish language skills.
• Team-oriented personality.

Organization Overview

Inteva Products is a global automotive supplier focused on innovative, reliable, and environmentally friendly products. Established in 2008, employing over 8,000 people across 30 sites, headquartered in Troy, Michigan.

Additional Information

Positions are open to qualified candidates with legal work authorization. Use a laptop or desktop for best application experience.