Associate Engineer - Fabrication

Generac Power Systems Inc; Waukesha (WI); On-site; USD 75,000 - 105,000; Full time

Benefits offered by this job

Health benefits

Dental coverage

Vision coverage

401k plan

Onsite gym

Job summary

Generac Power Systems, Inc. is seeking an Associate Engineer to advance fabrication and paint capabilities through innovative technology and process solutions.

You will develop technology roadmaps, justify capital expenditures, and partner with design engineering to improve DFM in sheet metal fabrication. Responsibilities include defining equipment, supporting NPI, driving continuous improvement, and ensuring efficient flow of materials and information across manufacturing lines.

Qualifications

• Associates degree in mechanical or electrical engineering or equivalent experience.
• 15+ years of engineering experience in product design for engine/motor driven machinery.
• Experience with DFM in New Product Introductions for sheet metal components.
• Experience leading project implementations of new machine tools from start-up to production throughput.
• Proficiency with CAD/CAM software and AutoCAD/SolidWorks/ProE.
• Knowledge of lean principles and process improvements.

Responsibilities

• Lead area layouts, process definition, design/selection, and implementation of equipment and tooling.
• Support inclusion of DFM in NPI with sheet metal components.
• Contribute to facility transformation and technology transfer for sheet metal fabrication.
• Document processes and implement policies to sustain continuous improvement.
• Apply demand-driven principles to improve operational excellence and long-range plans.
• Ensure synchronized product, material, and information flows for maximum efficiency.
• Collaborate on innovative ideas to improve business results in sheet metal areas.
• Deploy standard Generac tools, methodologies, standards, and processes.
• Manage cross-functional collaboration to meet deadlines in fast-paced environments.

Skills

Project management

Lean principles

Cross-functional teamwork

Problem solving

Communication skills

Fabrication process

CAD/CAM knowledge

AutoCAD

SolidWorks

ProE

Amada tools

Salvagnini machines

NPI/DFM awareness

Education

Associates Degree in Mechanical or Electrical Engineering or equivalent experience

15+ years engineering experience in product design for engine/motor driven machinery

Tools

AutoCAD

SolidWorks

ProE

CAD/CAM software

Amada fabrication tools

Salvagnini fabrication tools

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

The Associate Engineer is responsible for implementation of innovative technology and processes solutions that enhance Generac’s fabrication and paint capabilities. They will be responsible for developing technology, capacity, and process roadmap, creating global equipment standards and justifying Capital Expenditures, partnering with design engineering to improve DFM in fabrication and welding, implementing robust OEE improvement activities, determining equipment capacities, optimizing production among exiting facilities, and developing strategic outsourcing relationships.

Essential Duties and Responsibilities

• Significant responsibility for area layouts, process definition, design/selection, justification, and implementation of equipment, programs, and tooling in support of capacity and continuous improvement projects
• Responsible for supporting the successful inclusion of Design for Manufacturability (DFM) in New Product Introductions (NPI) that have sheet metal components
• Contribute to facility transformation, technology transfer and ongoing maintenance of sheet metal fabrication value streams
• Ensure ongoing success of process improvement initiatives by implementing policies, procedures and process documentation that support sheet metal fabrication
• Implement demand driven principles and strategies that supports operational excellence and long range plans (Flexibility, Speed & Responsiveness)
• Ensure product, material, and information streams flow and are synchronized to produce maximum efficiencies and lowest cost of operation in the sheet metal fabrication areas
• Contribute to creation of innovative ideas to improve business results, specifically in the sheet metal fabrication areas
• Deploy standard Generac tools, methodologies, standards, practices and processes
• Implement objectives to include continuous improvement initiatives to achieve customer satisfaction and fulfillment needs
• Work closely with shop floor personnel to promote ongoing Continuous Improvement of manufacturing methods, systems and controls

Minimum Qualifications

• Associates Degree in Mechanical or Electrical Engineering or equivalent experience 15 years of engineering experience in product design for engine/motor driven machinery, equipment or powered tools

Preferred Qualifications

• Experienced project manager in the acquisition and implementation of new machine tools from start-up to reaching the desired production throughput
• Manufacturing Engineering experience with Amada and Salvagnini fabrication equipment
• Experience with CAD/CAM software associated with sheet metal fabrication equipment
• Proficiency in CAD (AutoCAD, Solid Works and/or ProE)
• Excellent organizational, written and oral communication skills
• Knowledge of lean principles and process improvements
• Diverse skills and experience leading projects
• Experience collaborating cross-functionally to achieve desired results
• Experience operating in high mix, low volume and high volume, low mix production environments
• Demonstrated skills in problem solving and conflict resolution
• Proven track record of successfully managing shifting deadlines and priorities in a fast paced environment

Great Reasons to work for Generac

Competitive Benefits: Health, Dental, Vision, 401k and many more State-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activities Scheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers Eligible for summer hours! (Memorial Day – Labor Day) Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days. Every day is Jeans Day! Dress for your day. Product loan and discount programs #LI-BZ1

Equal Opportunity Employer

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.