AQP Engineer

Flint Hills Resources; Lincoln (NE); On-site; USD 90,000 - 120,000; Full time

Job summary

Molex seeks an Advanced Quality Planning Engineer to drive flawless product launches by integrating APQP into development, leveraging DOE, DFMEA/PFMEA, control plans, and reliability testing across cross-functional teams.

You'll ensure ISO 9001 and IATF 16949 compliance, lead 8D problem solving, and guide Safe Launch activities with suppliers and manufacturing partners.

Qualifications

• Bachelor's degree in Engineering OR 4+ years of experience performing Quality Engineering responsibilities in a manufacturing environment
• Experience supporting QMS and new product launch activities
• Experience with PFMEA, Control Plans, PPAP, MSA, capability studies, and statistical analysis software (e.g., Minitab)

Responsibilities

• Develop and manage the Project Quality Plan for new products and modifications
• Review, update, and create PFMEA, control plans, and inspection plans
• Lead 8D-based problem solving for new product issues and customer complaints
• Collaborate with cross-functional teams to prevent recurrence of quality issues
• Partner with Manufacturing Quality Engineering on Safe Launch plans and audits
• Support sample submission, prototype and initial launch parts delivery
• Review and approve supplier documentation for new/modified components
• Oversee PPAP documentation review and measurements planning
• Conduct Measurement System Analysis and capability studies

Skills

APQP

DOE

PFMEA

Control Plans

PPAP

MSA

GD&T

Root Cause Analysis

Education

Bachelor's degree in Engineering

Tools

Minitab

Job description

At Molex, a global leader in innovative connectivity solutions, quality and customer satisfaction are at the heart of everything we do. We are seeking an Advanced Quality Planning Engineer who will play a critical role in ensuring flawless new product launches by integrating advanced quality planning processes early in product development. As part of our commitment to excellence, you will leverage your expertise in APQP, Design of Experiments (DOE), DFMEA/PFMEA, Control Plans, Lean Six Sigma methodologies, and reliability testing to proactively identify and mitigate risks.

Our Team

This role offers a unique opportunity to collaborate cross-functionally with product development, manufacturing, and suppliers, applying your strong understanding of manufacturing processes—including testing, molding, stamping, and assembly—to drive compliance with Quality Management Systems such as ISO 9001 and IATF 16949. Join Molex and contribute to innovative solutions that connect the world, while advancing your career in a culture that values technical excellence, customer focus, and continuous improvement.

What You Will Do

• Develop and manage the Project Quality Plan for new products and modifications, ensuring alignment with the Voice of the Customer and timely completion of all quality deliverables
• Review, update, and create essential quality documentation, including PFMEA, control plans, and inspection plans
• Lead problem-solving efforts using the 8D methodology to analyze and resolve new product customer complaints and internal quality issues during product launch
• Collaborate with cross-functional teams to prevent the recurrence of quality issues and drive systemic improvements in Product Development processes
• Partner with Manufacturing Quality Engineering to develop and conduct Safe Launch plans and perform process and product audits
• Work with Product Development Teams (Design engineers, process / tooling engineers, project managers, product managers, and prototype / plant operators) to support sample submission, prototype, and initial launch parts delivery on time.
• Review and approve supplier product documentation for new and modified components
• Oversee PPAP documentation review and timely submission to customers; facilitate development of measurement plans and lead product disposition at First Off Tool (FOT) and Qualification stages, including ownership of gauges and inspection fixtures
• Conduct Measurement System Analysis (MSA), capability studies, and statistical analyses

Who You Are (Basic Qualifications)

• Bachelor's degree in Engineering OR4+ years of experience performing Quality Engineering responsibilities in a manufacturing environment
• Minimum 1 year of Quality Engineering experience in an automotive, manufacturing, or industrial environment
• Experience supporting Quality Management Systems (QMS) and product development or new product launch activities
• Experience using quality planning and measurement tools, including PFMEA, Control Plans, PPAP, MSA, capability studies, and statistical analysis software (e.g., Minitab)
• Experience applying GD&T, metrology, customer-specific requirements, and structured problem-solving methodologies (e.g., 8D, RCA, CAPA)

What Will Put You Ahead

Formal training in Design of Experiments (DOE), Advanced Quality Planning tools such as DFMEA, PFMEA, Control Plans, Lean/Six Sigma methodologies, and reliability test planning

Proven experience performing and facilitating DFMEA/PFMEA and leveraging Advanced Quality Planning tools to improve product and process quality

Strong knowledge of manufacturing processes, including testing, molding, stamping, and assembly operations

Practical experience with Quality Management Systems (ISO 9001 or IATF 16949) and supplier auditing to ensure compliance and foster continuous improvement

This role is not eligible for VISA sponsorship.

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.

Hiring Philosophy

All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .

Who We Are

At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company.

Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.

Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.

Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify.