Aircraft Composite Technician - DAS Aviation

West Star Aviation; Solon (OH); On-site; USD 42,000 - 64,000; Full time

Job summary

DAS Aviation is seeking a Composite Technician to repair parts using wet layup and prepregs, with work in a clean room and curing ovens/autoclaves. You will perform bonding and curing processes, ensure quality, and adhere to FAA guidelines while supporting a fast-paced shop environment.

Responsibilities include using precision measuring tools, operating hand and power tools, and maintaining shop facilities. Strong English communication and reliability are essential for daily operations.

Qualifications

• High school diploma or equivalent required.
• Airframe and Powerplant License is not required but welcome.
• Journeyman: 0–5 years of composite technician experience; Master: 5+ years.

Responsibilities

• Capable to use close tolerance measuring tools (i.e., scales, micrometers, calipers, depth gauges).
• Capable to use hand tools (i.e., drill motors, die grinders, rivet guns, fastener installation tools).
• Ability to perform alignment/assembly using jig, templates and fixtures.
• PPE must be used when cutting, grinding, blending, and sanding.
• Extensive use of bagging materials.
• Able to properly bag for a wide range of component shapes and styles.
• Capable of using a "Hot-Bonder" type machine cure procedure.
• Maintenance, cleaning and repair of shop facilities, equipment and tooling.
• Safely operate shop equipment such as: curing oven, autoclave, vacuum.
• Basic computer skills to navigate electronic training, manuals, and maintenance databases.
• Communicate effectively in English at all times.
• Any other job-related duties as assigned by supervisor or management.

Skills

Team player

Self-motivated

English communication

Education

High school diploma or equivalent

Airframe and Powerplant License (not required but welcome)

Tools

Close tolerance measuring tools

Hand tools

Curing oven

Autoclave

Pneumatic tools

Hydraulic tools

Electrical equipment

Job description

DAS Aviation is one of the industry leading repair organizations and we recognize this is the result of our talented team of trusted employees working together to deliver customer service excellence. We are committed to providing our employees with personal and professional growth opportunities while fostering a culture of respect and well-being with a small company feel.

When you join our team we don’t think you should have to wait for your benefits to kick in. That’s why when you start, they start with you! This includes medical, dental, 401K match, time off accruals, weekly pay days and much more. We don’t want you to live to work, we want you to work and live.

Overview

What you can expect as a Composite Technician at DAS Aviation: As a Composite technician repairs parts/components by means of "Wet Layup" and "Prepreg". Some repairs must be facilitated using a clean room and cured by means of an autoclave or controlled oven. Types of Composite bonding methods utilized in repair may consist of: Co-curing, Co-bonding, secondary bonding, metal bonding, with adhesives in liquid form, and film.

Responsibilities

You will be ESSENTIAL to many FUNCTIONS including:

• Capable to use close tolerance measuring tools (i.e., scales, micrometers, calipers, depth gages, etc.).
• Capable to use hand tools (i.e., drill motors, die grinders, rivet guns, fastener installation tools, etc.).
• Ability to perform alignment/assembly using jig, templates and fixtures.
• PPE must be used when cutting, grinding, blending, and sanding.
• Extensive use of bagging materials.
• Able to properly bag for a wide range of component shapes and styles.
• Capable of using a "Hot-Bonder" type machine cure procedure.
• Maintenance, cleaning and repair of shop facilities, equipment and tooling when required.
• Safely operate shop equipment such as: curing oven, autoclave, vacuum.
• Basic computer skills to be able to navigate electronic training, manuals, and maintenance databases.
• Effectively and clearly communicate (i.e., speak, write, read) in English.
• Any other job-related duties as assigned by supervisor or management.

Requirements/Qualifications

Your Education:
A High school diploma or equivalent. Airframe and Powerplant License is not required, but welcome.
A valid driver’s license approved for airline travel and/or a valid passport is ideal, but not mandatory.

Your Experience:
Journeyman: 0-5 years of experience as composite technician.
Master: 5+ years’ experience as a composite technician.

Your Initiative:
We’re looking for team players who are self-motivated and able to perform in a fast-paced environment where working under specific deadlines and time constraints will be common.

Your Sense of Responsibility:
Attend work every day as scheduled; opportunities to work overtime as workflow permits.
Notify supervisor in advance of shift starting if unable to work.
Must have reliable transportation to get to work each and every day.
Perform all work in accordance with Federal Aviation Administration guidelines.
Follow all company and safety rules during performance of duties.
Maintain customer oriented work habits.

Physical Requirements

• Lifts 50 lbs.
• Routine walking, bending and squatting or sitting.
• Routine or repetitive physical motion with arms and hands.
• Climb ladders and stairs, work in small restricted areas.
• Standing for long periods of time.

Mental Requirements

• Understanding and implementation of regulations and guidelines.
• Troubleshoot or evaluate system operation.
• Work with others in a professional manner.

Supervision

Work under supervision of assigned Team Leader.

Working Conditions

Work is performed in controlled environments in industrial warehouses. Multiple Departments to include: Teardown/Evaluation, Nacelles, Composite.

Equipment Used

Personal hand tools supplied by the mechanic. Pneumatic, hydraulic and electrical equipment.