AI-Driven Manufacturing Process Engineer

Five Star Holding; Houston (TX); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Competitive salary

Comprehensive benefits

Job summary

Five Star Holding in Houston is seeking a Process Automation and Technology Engineer to drive automation across lamination and conversion operations. The role focuses on integrating AI, robotics, and real-time monitoring systems to boost productivity and quality while upskilling teams for seamless technology adoption.

The position emphasizes collaboration with engineering, production, and quality teams to identify automation opportunities and reduce costs through continuous improvement

Qualifications

• Bachelor’s degree in Automation Engineering, Mechatronics, Electrical Engineering, or a related field.
• 3 years of experience in industrial automation, process improvement, or a related role.
• Proven experience in implementing AI, robotics, and real-time monitoring systems in manufacturing environments.
• Strong knowledge of PLC programming, SCADA systems, and robotics integration.
• Familiarity with AI tools, machine learning frameworks, and IoT platforms.
• Experience with automated inspection systems, material handling equipment, and packaging machinery.
• Strong analytical and problem-solving skills with attention to detail.
• Effective communication skills to present data-driven insights to technical and non-technical audiences.
• Ability to work collaboratively with cross-functional teams.
• Knowledge of sustainability practices and recyclable packaging solutions.
• Familiarity with quality control methodologies such as Six Sigma or Lean Manufacturing.

Responsibilities

• Develop and implement automated systems for product inspection in lamination and conversion processes.
• Collaborate with quality teams to ensure automated inspections meet required standards and specifications.
• Optimize inspection systems to detect defects and deviations in real-time, reducing waste and improving quality consistency.
• Design, implement, and optimize automatic packaging solutions to streamline operations and improve efficiency.
• Work with packaging engineers and production teams to ensure systems align with operational and customer requirements.
• Monitor and maintain packaging systems to minimize downtime and maximize output.
• Develop and deploy AI tools to automate the creation and management of job packs, ensuring accuracy and consistency.
• Integrate AI solutions into production workflows, enabling seamless generation and access to job instructions.
• Train employees to utilize AI-powered tools effectively and ensure smooth adoption of these technologies across teams.
• Design and implement automated material handling systems to improve the efficiency and safety of production processes.
• Collaborate with supply chain and production teams to ensure systems optimize material flow and inventory management.
• Continuously evaluate and upgrade systems to accommodate new production demands and technologies.
• Develop and deploy real-time monitoring systems to track critical process conditions in lamination and conversion operations.
• Implement predictive analytics tools to identify potential issues and ensure proactive maintenance.
• Provide actionable insights from process data to improve machine performance and reduce downtime.
• Bridge the gap between automation technologies and employees by simplifying interfaces and workflows.
• Develop and deliver training programs to upskill employees, enabling them to interact effectively with automation systems.
• Foster a collaborative environment that encourages employees to embrace and leverage technology in daily operations.
• Partner with cross-functional teams (engineering, production, quality) to identify and implement automation opportunities.
• Lead or support continuous improvement projects aimed at enhancing operational efficiency and reducing costs.
• Stay updated on the latest advancements in automation and technology to ensure the organization remains competitive.

Skills

Automation engineering

Industrial automation

PLC programming

SCADA systems

Robotics integration

AI tools

IoT platforms

Data analytics

Lean Six Sigma

Cross-functional collab

Education

Bachelor’s degree in Automation Engineering, Mechatronics, Electrical Engineering, or related field

Tools

PLC programming tools

SCADA software

IoT platforms

Job description

Five Star Holding in Houston is seeking a Process Automation and Technology Engineer to drive automation across lamination and conversion operations. The role focuses on integrating AI, robotics, and real-time monitoring systems to boost productivity and quality while upskilling teams for seamless technology adoption.

The position emphasizes collaboration with engineering, production, and quality teams to identify automation opportunities and reduce costs through continuous improvement