Advanced Manufacturing Maintenance & Controls Technician

Aegis Manufacturing & Engineering; Greencastle (IN); On-site; USD 34,000 - 44,000; Full time

Job summary

Aegis Manufacturing & Engineering in Indiana seeks a hands-on Maintenance Technician to keep a high-volume plant running by blending mechanical upkeep with electrical and automation skills. You’ll perform PMs, diagnose PLCs, and install/align components, while applying safety practices and supporting new equipment installations.

Experience with Mitsubishi PLCs and knowledge of Keyence Vision Systems are highly valued, with a path to advancing reliability across mechanical and electrical domains.

Qualifications

• High school diploma or GED required; technical/trade certification preferred.
• 2+ years manufacturing maintenance experience; entry level possible at lower pay.
• 3–5 years electrical experience as an industrial electrician preferred.
• Mitsubishi PLC troubleshooting is required; Keyence vision systems (preferred).
• Ability to read blueprints/schematics and electrical diagrams.
• Commitment to safety, LOTO, and machine guarding practices.

Responsibilities

• Execute preventive maintenance on critical assets to minimize downtime.
• Troubleshoot and repair mechanical, hydraulic, pneumatic, and piping systems.
• Install, balance, and align bearings, shafts, and couplers; service gearboxes.
• Install, troubleshoot, and repair electrical systems and control circuits.
• Interpret blueprints, schematics, and electrical diagrams for work.
• Follow safety procedures with LOTO and machine guarding best practices.
• Assist in installing new machinery and production lines.

Skills

Mechanical maintenance

Electrical troubleshooting

PLC troubleshooting

VFD troubleshooting

Schematic reading

Safety compliance

Preventive maintenance

Rigging & installation

Education

High school diploma or GED

Tools

Keyence Vision Systems

Mitsubishi PLCs

Multimeter

Oscilloscope

Thermal imager

Blueprints & schematics

Job description

About the RoleKeep a high-volume manufacturing plant running at peak performance by blending hands-on mechanical maintenance with modern electrical and automation skills. Whether your strengths lean toward machinery rebuilds or PLC troubleshooting, you’ll protect uptime through smart preventive maintenance, rapid diagnostics, and safe, high-quality repairs.A Day in the LifeStart with scheduled PMs across critical assets, align a motor and swap a bearing before lunch, then dive into a controls issue on a Mitsubishi PLC in the afternoon—validating signals, checking a VFD, and reviewing schematics. You might wrap up by threading stainless line for a new pump install or commissioning a vision check using Keyence hardware.Core ResponsibilitiesPlant and Mechanical ReliabilitySupport production by maintaining and repairing plant machinery and mechanical systems.Execute complete preventive maintenance (PM) on schedule to extend equipment life and minimize downtime.Follow and advocate all safety procedures, including LOTO and machine guarding best practices.Troubleshoot and repair mechanical, hydraulic, pneumatic, and piping systems.Perform bearing, shaft, and coupler installation with precision alignment and balancing.Rebuild and install gearboxes and fluid pumps.Conduct basic maintenance welding (MIG, Stick, TIG) as needed.Thread and run black pipe, stainless steel pipe, and copper pipe.Handle industrial motor installation, alignment, and balancing.Plan and execute rigging and industrial machine installation activities.Electrical and ControlsInstall, maintain, and repair electrical systems and industrial equipment.Troubleshoot and diagnose PLCs (Mitsubishi), VFDs, motors, and control circuits.Perform preventive maintenance on electrical components to reduce unplanned stops.Interpret blueprints, schematics, and electrical diagrams for accurate work execution.Work safely with 120/208/240/480V systems, three-phase power, wiring, and conduit installations.Ensure compliance with electrical codes, safety standards, and company policies.Collaborate with engineering, maintenance, and production to improve equipment reliability and throughput.Use test equipment such as multimeters, oscilloscopes, and thermal imagers.Assist in installing and commissioning new machinery and production lines.QualificationsEducation: High school diploma or GED required; technical/trade school certification preferred.Experience (Mechanical focus): 2+ years of manufacturing maintenance experience preferred; motivated entry-level candidates may be considered at the lower end of the pay range.Experience (Electrical focus): Typically 3–5 years as an industrial electrician in a manufacturing setting.Preferred: Keyence Vision Systems experience.Technical ProficienciesCreating Preventive Maintenance PlansMechanical Troubleshooting Skills120/208/240/480 Voltage SystemsElectrical Installation, Troubleshooting, and RepairHVAC TroubleshootingConduit Pulling and Conduit Bending (including EMT)Pneumatics TroubleshootingPowerhouse Troubleshooting and OperationBoiler Troubleshooting and OperationTape Measure ReadingService; Maintenance and Repair SkillsHeavy Material HandlingIndustrial Electrical Experience; Industrial Electrical SystemsLift Truck Repair & MaintenanceField Service ReadinessWorkplace Safety & EHS ManagementHydraulic Systems & ComponentsElectrical Systems & Diagnostics (Heavy Equipment)Equipment Diagnostics & TroubleshootingMechanical Systems & Component RepairCrane & Lifting Equipment SystemsLockout/Tagout (LOTO)Electrical Panel InstallationSpindle Maintenance & RepairElectrical Schematic ReadingEquipment Installation & WiringEquipment Repair & MaintenanceEquipment InstallationMachine Safety InspectionsMitsubishi PLC troubleshooting is required for the controls track; Keyence Vision Systems knowledge is highly preferred.