2nd Shift Maintenance Technician

Dane Manufacturing; Waunakee (WI); On-site; USD 52,000 - 76,000; Full time

Job summary

Dane Manufacturing in Waunakee, WI is seeking a Maintenance Technician responsible for installing, maintaining, troubleshooting, and repairing production equipment and facility systems to ensure uptime, quality, and on-time delivery.

The role requires mechanical, electrical, hydraulic, and pneumatic expertise, adherence to OSHA and LOTO safety procedures, and the ability to document work and downtime while collaborating with production leadership for improvements.

Qualifications

• High school diploma or GED required; technical or trade schooling preferred.
• 3–5 years of maintenance experience in a manufacturing or metal fabrication environment.
• Strong knowledge of mechanical, electrical, hydraulic, and pneumatic systems.
• Ability to read schematics, wiring diagrams, and equipment manuals.
• Proven troubleshooting and problem-solving skills.
• Experience with fabrication equipment (press brakes, lasers, punches).

Responsibilities

• Diagnose and repair mechanical, electrical, hydraulic, and pneumatic issues on fabrication equipment (press brakes, lasers, punches, weld cells, saws, paint line).
• Perform preventive and predictive maintenance per schedules.
• Troubleshoot PLC-controlled systems and basic automation components.
• Align, adjust, and calibrate machines for optimal performance and quality.
• Support equipment installations, upgrades, and relocations.
• Maintain facility systems (compressed air, HVAC, lighting, plumbing).
• Coordinate with outside contractors for specialized repairs.

Skills

Mechanical systems

Electrical systems

Hydraulic systems

Pneumatic systems

Troubleshooting

Reading schematics

Education

High school diploma or GED (technical/trade preferred)

Tools

PLC basics

Job description

Job Details

Job Location: WAUNAKEE, WI 53597

Job Summary

The Maintenance Technician is responsible for installing, maintaining, troubleshooting, and repairing production equipment and facility systems. This role ensures safe, reliable, and efficient operation of machinery to support production uptime, quality, and on-time delivery. The technician applies mechanical, electrical, hydraulic, and pneumatic expertise while following all safety and regulatory requirements.

Key Responsibilities

Equipment & Machinery Maintenance

• Diagnose and repair mechanical, electrical, hydraulic, and pneumatic issues on fabrication equipment including press brakes, lasers, punches, weld cells, saws, and paint line systems
• Perform preventive and predictive maintenance per established schedules
• Troubleshoot PLC-controlled systems and basic automation components
• Align, adjust, and calibrate machines to ensure optimal performance and quality
• Support equipment installations, upgrades, and relocations

Facility Maintenance

• Maintain facility systems such as compressed air, HVAC, lighting, and basic plumbing
• Coordinate with outside contractors for specialized repairs as needed

Safety & Compliance

• Follow all OSHA, lockout/tagout (LOTO), and plant safety procedures
• Identify and correct unsafe conditions or behaviors
• Maintain compliance with electrical and mechanical safety standards

Documentation & Communication

• Accurately document maintenance work, parts usage, and downtime
• Communicate equipment status and repair timelines to production leadership
• Recommend improvements to maintenance practices and equipment reliability

Continuous Improvement

• Participate in root cause analysis of equipment failures
• Identify opportunities to reduce downtime, maintenance costs, and safety risks

QualificationsQualifications

• High school diploma or GED (technical or trade school preferred)
• 3–5 years of maintenance experience in a manufacturing or metal fabrication environment
• Working knowledge of mechanical, electrical, hydraulic, and pneumatic systems
• Ability to read schematics, wiring diagrams, and equipment manuals
• Strong troubleshooting and problem-solving skills
• Experience with fabrication equipment (press brakes, lasers, punches)

Key Competencies

Technical Competencies

• Demonstrates strong hands-on knowledge of industrial maintenance systems.
• Diagnoses mechanical, electrical, hydraulic, and pneumatic failures accurately
• Uses tools and test equipment safely and effectively
• Understands CNC and automated fabrication equipment fundamentals

Troubleshooting & Problem Solving

• Identifies root causes and implements effective corrective actions.
• Systematically isolates equipment issues
• Balances short-term fixes with long-term reliability
• Uses data and experience to prevent recurring failures

Safety Awareness

• Consistently works in a safe and compliant manner.
• Adheres to LOTO and all safety procedures
• Recognizes hazards and takes corrective action
• Promotes a culture of safety within the maintenance and production teams

Reliability & Accountability

• Follows through on commitments and maintains high work standards.
• Completes preventive maintenance on schedule
• Takes ownership of equipment performance
• Maintains accurate maintenance records

Communication & Collaboration

• Works effectively with production and leadership teams.
• Clearly explains equipment issues and repair timelines
• Collaborates with operators to improve machine reliability
• Communicates maintenance needs proactively

Continuous Improvement Mindset

• Seeks ways to improve equipment uptime and maintenance effectiveness.
• Suggests process and equipment improvements
• Participates in lean, TPM, or reliability initiatives
• Adapts to new technology and changing production needs

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made in accordance with the ADA.

• Standing/Walking: Required to stand and walk on concrete floors for 8–10 hours per shift.
• Lifting/Carrying: Regularly lift and carry equipment and tools up to 35 lbs; occasionally lift up to 50 lbs with assistance or lifting devices.
• Pushing/Pulling: Move equipment and tools up to 100 lbs using carts or material handling equipment.
• Reaching/Handling: Frequent reaching at or below shoulder level to load/unload material; occasional overhead reaching.
• Manual Dexterity: Frequent use of hands for feeding parts, operating control panels, changing dies, and handling small components.
• Climbing/Balancing: Occasionally step onto platforms or ladders less than 3 ft in height.
• Stooping/Kneeling/Crouching: Occasional bending or kneeling when aligning material, removing scrap, or performing cleaning/maintenance tasks.
• Vision: Must have close vision, depth perception, and ability to distinguish part details for inspection and quality checks.
• Hearing/Speaking: Must be able to hear machine alarms, communicate with team members, and follow verbal instructions in a noisy environment.

Work Environment

• Noise: High noise levels from punch presses and fabrication equipment; hearing protection required.
• Temperature: Exposure to fluctuating seasonal shop temperatures.
• Other: Exposure to sharp edges, lubricants, and metal scrap; personal protective equipment (PPE) required at all times.