2nd Shift Die Cast Setup Tech – High-Pressure Aluminum

Calqulate; Cedarburg (WI); On-site; USD 47,000 - 66,000; Full time

Benefits offered by this job

401(k) Match

Bonuses

Health/dental/vision benefits

Attendance PTO bonus hours

Job summary

Calqulate is seeking a Die Cast Changeover Specialist for the 2nd shift in Cedarburg, WI. You will lead complete die changes and set machine parameters on high-pressure aluminum die casting equipment, ensuring quality and efficiency.

Work includes rigging tooling, troubleshooting hydraulics/pneumatics, and coordinating with Quality for first-piece inspections. Competitive benefits and a strong team culture are offered.

Qualifications

• 2+ years of tenure at each previous employer.
• Hands-on die casting setup or changeover experience.
• Strong mechanical troubleshooting in hydraulics, pneumatics, and related systems.
• Must be within a 45-minute commute of Cedarburg, WI; US work authorized.

Responsibilities

• Execute die changes and tooling setups for high-pressure aluminum die casting machines.
• Set and tune process parameters: melt temperatures, pressures, speeds, and cycle timing.
• Install dies, trim tools, and related tooling with proper rigging methods.
• Troubleshoot setup, machine, and casting defects to optimize cycles and reduce scrap.
• Inspect hydraulic, pneumatic, cooling, and lubrication systems prior to production sign-off.
• Coordinate with Quality for first-piece inspections and setup sheet adherence.
• Enforce safety standards including LOTO and crane safety during setups and teardowns.

Skills

Troubleshooting

Mechanical aptitude

Process parameter setting

Reading setup sheets

Safety compliance

Education

High School Diploma or GED

Tools

Overhead bridge cranes

Forklifts

Rigging equipment

Job description

Calqulate is seeking a Die Cast Changeover Specialist for the 2nd shift in Cedarburg, WI. You will lead complete die changes and set machine parameters on high-pressure aluminum die casting equipment, ensuring quality and efficiency.

Work includes rigging tooling, troubleshooting hydraulics/pneumatics, and coordinating with Quality for first-piece inspections. Competitive benefits and a strong team culture are offered.