1st Shift Maintenance Lead

BlueGreen Alliance Inc; Manteno (IL); On-site; USD 65,000 - 90,000; Full time

Job summary

BlueGreen Alliance Inc. in Manteno, IL, is seeking a Maintenance Lead to oversee production equipment reliability and facilities, driving safety and efficiency in a fast-paced plant.

You will lead technicians, implement preventive maintenance, analyze data for improvements, and coordinate with production and engineering to reduce downtime, while ensuring GMP and safety standards.

Qualifications

• High school diploma or equivalent; technical degree or certification in a related field is a plus.
• Proven experience in maintenance and leadership roles within manufacturing.
• Strong knowledge of mechanical, electrical, and hydraulic systems.
• Familiarity with food safety regulations and GMP (Good Manufacturing Practices).
• Excellent problem-solving and troubleshooting skills.

Responsibilities

• Lead and supervise a team of maintenance technicians.
• Develop and implement preventive maintenance programs for all production equipment.
• Inspect equipment regularly to identify and address issues before downtime occurs.
• Analyze equipment performance data to identify trends and improve reliability.
• Ensure safety compliance and conduct maintenance training for staff.
• Manage spare parts inventory and supplier relationships for timely parts access.
• Maintain records of maintenance activities and generate reports on performance and metrics.
• Drive continuous improvement initiatives within the maintenance department.

Skills

Team Leadership

Maintenance Mgmt

Electrical Systems

Mechanical Systems

Hydraulic Systems

GMP Knowledge

Problem Solving

Food Industry Experience

Education

High School Diploma

Technical Degree/Certification

Job description

JOB SUMMARY:

The Maintenance Lead will be responsible for overseeing the maintenance and reliability of our production equipment and facilities to ensure optimal operational efficiency and minimal downtime. The successful candidate will demonstrate strong leadership skills, technical expertise, and a commitment to maintaining a safe and productive work environment.

Essential Duties and Responsibilities:

1. Team Leadership:
   
   
   
   • Lead and supervise a team of maintenance technicians, providing guidance, training, and support.
   
   
   • Foster a culture of collaboration, accountability, and continuous improvement within the maintenance team.
   
   
   
   


2. Equipment Maintenance:
   
   
   
   • Develop and implement preventive maintenance programs for all production equipment.
   
   
   • Conduct regular inspections of machinery to identify and address potential issues before they result in downtime.
   
   
   • Coordinate and perform corrective maintenance activities to resolve equipment breakdowns promptly.
   
   
   
   


3. Reliability Improvement:
   
   
   
   • Analyze equipment performance data to identify trends and implement strategies for improving reliability and reducing downtime.
   
   
   • Work closely with production and engineering teams to optimize equipment performance and efficiency.
   
   
   
   


4. Safety Compliance:
   
   
   
   • Ensure that all maintenance activities adhere to safety regulations and company policies.
   
   
   • Conduct safety training for maintenance personnel and promote a safety-first culture within the team.
   
   
   
   


5. Inventory Management:
   
   
   
   • Manage spare parts inventory to ensure timely availability of critical components for maintenance activities.
   
   
   • Develop and maintain relationships with suppliers to source quality parts at competitive prices.
   
   
   
   


6. Documentation and Reporting:
   
   
   
   • Maintain accurate records of maintenance activities, including work orders, equipment manuals, and inventory.
   
   
   • Generate reports on equipment performance, maintenance metrics, and resource utilization.
   
   
   
   


7. Continuous Improvement:
   
   
   
   • Identify opportunities for process improvements and cost savings within the maintenance department.
   
   
   • Collaborate with cross-functional teams to implement best practices and innovative solutions.
   
   
   
   

Qualifications:

• High school diploma or equivalent; technical degree or certification in a related field is a plus.


• Proven experience in maintenance and leadership roles within the food manufacturing industry.


• Strong knowledge of mechanical, electrical, and hydraulic systems.


• Familiarity with food safety regulations and GMP (Good Manufacturing Practices).


• Excellent problem-solving and troubleshooting skills.


• Effective communication and interpersonal skills.


• Ability to work in a fast-paced environment and handle multiple priorities.

PHYSICAL DEMANDS:

• Work in and out of cold environment.


• Prolonged periods sitting at a desk and working on a computer.


• Must wear required PPE.


• Lift up to 50 lbs.


• Maneuver around an array of equipment that may include
  
  
  
  1. Bending
  
  
  2. Stooping
  
  
  3. reaching above head.
  
  
  
  


• Stand for majority of shift, up to 8 hrs. at a time.

WORK ENVIRONMENT:

This position works in a manufacturing environment with variable temperature and loud noises from machinery and equipment alarms. The incumbent will be exposed to loud noises and alarms from equipment and machinery. Some tasks may require additional safety measures to ensure the safe completion of the task.