The Reliability Engineer will lead qualification and testing for silicon photonics and co-packaged optics (CPO) products. This role drives failure analysis, reliability modeling, and continuous improvements in product quality and long-term stability. Partnering closely with design and manufacturing teams, the Reliability Engineer ensures that products meet rigorous standards for durability and performance across their lifecycle.
Responsibilities:
- Own reliability qualification and quality assurance activities for silicon photonic chips, optical engines, CPO optical modules, and optoelectronic devices.
- Develop reliability qualification plans, test conditions, acceptance criteria, and validation procedures based on Telcordia GR-468-CORE reliability requirements for optoelectronic devices.
- Execute optoelectronic reliability tests including High Temperature Operating Life (HTOL), High Temperature Storage (HTS), Temperature Cycling (TC), Temperature Humidity Bias (THB), and mechanical stress tests.
- Evaluate lifetime reliability of CPO optical engines and key components, including lasers, MZMs, MRMs, PDs, TIAs, drivers, and related optoelectronic devices.
- Monitor optical and electrical performance during reliability testing, including optical power, insertion loss, extinction ratio, wavelength shift, PD responsivity, dark current, BER, and other critical parameters.
- Perform reliability failure analysis, root cause analysis (RCA), and corrective actions based on GR-468 requirements and test results.
- Build reliability databases and perform Weibull analysis, lifetime prediction, and reliability modeling.
- Drive reliability improvement activities with design, process, packaging, and test teams to improve product robustness and long-term stability.
- Support reliability qualification throughout EVT, DVT, PVT, and mass production stages for CPO products.
- Work with customers on reliability reports, qualification reports, and reliability data reviews.
Requirements:
- Bachelor’s degree or above in Electronics, Optoelectronics, Microelectronics, Semiconductor Engineering, Materials Science, Reliability Engineering, or related fields.
- 3+ years of reliability engineering experience in semiconductor, optical communications, optical modules, or optoelectronic devices.
- Strong knowledge of Telcordia GR-468-CORE reliability requirements for optoelectronic devices, with experience developing reliability qualification plans based on GR-468.
- Experience with optical product reliability qualification, including HTOL, HTS, Temperature Cycling, THB, HAST, Mechanical Shock, and Vibration testing.
- Understanding of optoelectronic device reliability mechanisms, including:
- Laser aging and lifetime prediction;
- PD responsivity and dark current degradation;
- Heater aging;
- Optical power degradation and wavelength shift.
- Experience with optical module/CPO reliability qualification processes, including EVT, DVT, PVT, and mass production introduction.
- Experience in reliability data analysis, including Weibull analysis, FIT rate, MTBF, and lifetime prediction.
- Experience operating reliability test equipment, including environmental chambers, humidity chambers, burn-in systems, optical measurement equipment, and electrical test equipment.
- Knowledge of semiconductor and optoelectronic failure analysis methods, including SEM, X-ray, cross-section analysis, and FA techniques.
- Experience with data analysis tools such as Excel, JMP, Minitab, or Python is preferred.
- Experience with CPO, 800G/1.6T optical modules, silicon photonics, optical engines, or high-speed optical communication products is preferred.
- Strong analytical skills and ability to work in cross-functional teams.
Tools you will master and utilize daily: