Expert System Engineer (AI & Advanced Process Control) (f/m)

Górażdże Cement S.A.; Wrocław; Hybrid; PLN 180,000 - 340,000; Full time

Benefits offered by this job

Hybrid work model

Private medical care

MultiSport membership

Holiday allowances

Cultural and sports support

Job summary

Heidelberg Materials is seeking an Expert System Engineer (AI & Advanced Process Control) to develop, maintain and deploy advanced expert systems that optimize kiln and grinding processes. You will collaborate with plant teams, process experts and technology providers to accelerate automation and deliver digital solutions globally.

The role requires 3–8 years in APC or automation, strong English skills, and hands-on experience with DCS/PLC and OPC communications.

Qualifications

• University degree in Automation, Process, Electrical or related field.
• 3–8 years in Advanced Process Control or industrial automation.
• Solid understanding of process control principles.
• Experience with DCS/PLC and OPC communications.

Responsibilities

• Maintain and improve expert systems for kiln and grinding optimization.
• Develop advanced control strategies including AI/ML-based solutions.
• Integrate soft sensors, process models and mass/heat balances into control apps.
• Ensure integration with DCS/PLC and data platforms using OPC/ODBC/SQL.
• Provide remote support for incidents, alarms and tickets to ensure high availability.
• Fine-tune MPC, Fuzzy logic and PID controllers for improvements.
• Deliver training and guidance to operators and plant personnel.
• Troubleshoot APC integration with plant control systems.
• Maintain technical docs and site procedures.
• Collaborate with Global Competence Centers and external providers.

Skills

Advanced Process Control

AI/ML Concepts

DCS/PLC Integration

English Proficiency

Education

University degree in Automation Engineering

Tools

OPC/ODBC/SQL

Python (Basic)

DCS/PLC Tools

Job description

Heidelberg Materials is one of the world's largest integrated manufacturers of building materials and solutions with leading market positions in cement, aggregates, and ready‑mixed concrete. We are represented in more than 50 countries with around 51,000 employees at almost 3,000 locations and now we’re seeking to recruit in Heidelberg Materials Digital Hub Wrocław Expert System Engineer (AI & Advanced Process Control) (f/m) Location: Poland, Wrocław

Your Role

As an Expert System Engineer (AI & Advanced Process Control), you will develop, maintain and deploy advanced expert systems that optimize kiln and grinding processes. Working closely with plant teams, process experts and technology providers, you will help accelerate automation and implement next‑generation digital solutions across Heidelberg Materials operations worldwide.

Your Responsibilities

• Maintain and continuously improve expert systems for kiln and grinding process optimization.
• Develop and implement advanced control strategies, including AI/ML-based solutions.
• Integrate soft sensors, process models and mass/heat balance calculations into control applications.
• Ensure reliable integration with DCS, PLC and data platforms using OPC and other communication protocols.
• Provide remote support for incidents, alarms and customer tickets to ensure high system availability.
• Fine‑tune MPC, Fuzzy Logic and PID controllers to sustain operational improvements.
• Deliver training and technical guidance to operators and plant personnel.
• Troubleshoot communication and integration issues between APC solutions and plant control systems.
• Maintain accurate technical documentation and site‑specific procedures.
• Collaborate with internal stakeholders, Global Competence Centers and external technology providers.

Required Qualifications

• University degree in Automation Engineering, Process Engineering, Electrical Engineering or a related technical field.
• 3-8 years of professional experience in Advanced Process Control, industrial automation or expert systems.
• Solid understanding of process control principles and industrial automation.
• Experience with industrial computing, networking and OPC/ODBC/SQL communications.
• Experience working with DCS and/or PLC systems.
• Exposure to implementation, commissioning or maintenance of APC solutions.
• Good command of English, both written and spoken.
• Strong analytical and problem‑solving skills.
• Ability to work effectively in an international and multidisciplinary environment.

Nice to Have

• Knowledge of Python programming.
• Experience with machine learning and AI applications in industrial environments.
• Understanding of cement manufacturing processes or heavy industry operations.
• Experience with Model Predictive Control (MPC) solutions.

What We Offer

• Opportunity to work on innovative AI and automation solutions in a global industrial environment, travel time 25%.
• Participation in international projects and collaboration with experts worldwide.
• Professional development and continuous learning opportunities.
• Competitive compensation and benefits package.
• Meaningful impact on sustainability, energy efficiency and operational excellence.
• Hybrid working model.
• Comprehensive employee benefits package, including private medical care, MultiSport membership, holiday and children’s summer camp allowances, as well as financial support for cultural and sports activities.

Shaping the future, building successes

Heidelberg Materials – your springboard into the future of the construction materials industry.

As a globally leading company in the construction sector, we manufacture one of the most widely used products, paving the way not only toward more sustainable production but also toward your personal success story. Our bold and innovative approach focuses on massive CO₂ reduction, efficient recycling technologies, and digital solutions – setting new standards for the industry. In our globally connected and locally rooted community, your ideas have the power to shape a better tomorrow for people. With us, you’re not just shaping the industry’s future; you’re shaping your own. Let’s get to work!

Heidelberg Materials is one of the world's largest integrated manufacturers of building materials and solutions with leading market positions in cement, aggregates, and ready‑mixed concrete. We are represented in more than 50 countries with around 51,000 employees at almost 3,000 locations. At the centre of our actions lies the responsibility for the environment. As the front runner on the path to carbon neutrality and circular economy in the building materials industry, we are working on sustainable building materials and solutions for the future. We enable new opportunities for our customers through digitalisation.