The SMT Programmer Specialist is responsible for developing, configuring, optimizing, and maintaining programs for Surface Mount Technology (SMT) production equipment to ensure accurate component placement, efficient machine operation, and consistent product quality. The role supports New Product Introduction (NPI) and mass production through program validation, machine troubleshooting, process optimization, and collaboration with Engineering, Production, and Quality teams to achieve production targets and compliance with established manufacturing standards.
Responsibilities
- Create, modify, validate, and optimize programs for SMT equipment, including pick-and-place machines, solder paste printers, and reflow ovens.
- Generate feeder setup files, component placement coordinates, and stencil data based on CAD and PCB design files.
- Develop and maintain programs for IC programming machines.
- Create and configure profiler boards for reflow oven temperature profiling.
- Implement appropriate panelization strategies and feeder balancing to optimize production efficiency.
- Maintain accurate program revisions, backups, and documentation to ensure proper version control.
- Configure, load, and operate SMT assembly machines according to approved production programs and work orders.
- Perform routine preventive maintenance, cleaning, debugging, and basic troubleshooting of SMT equipment to minimize downtime.
- Troubleshoot machine errors and production issues related to programming, setup, and equipment configuration.
- Adjust machine parameters to improve cycle time, production yield, accuracy, and overall throughput.
- Conduct program validation through dry runs, first-article inspections, and initial production verification.
- Inspect PCB assemblies (PCBAs) for soldering quality, component placement accuracy, and potential defects using Automated Optical Inspection (AOI) and X-ray inspection equipment.
- Monitor production quality and perform solderability tests to ensure compliance with product specifications.
- Coordinate with Quality Assurance (QA) in investigating and resolving defects related to SMT programming and machine setup.
- Ensure all SMT programs and processes comply with applicable IPC-A-610, ESD, ISO, and company quality standards.
- Support New Product Introduction (NPI) activities by preparing SMT programs, machine configurations, and required technical documentation.
- Provide programming and technical support during NPI trials and mass production (MP) runs.
- Monitor SMT line performance, evaluate production efficiency, and recommend improvements to minimize downtime and optimize machine utilization.
- Conduct line balancing and feeder optimization to improve production flow and resource utilization.
- Analyze recurring production issues and implement corrective actions related to programming and process setup.
- Maintain accurate records of SMT programs, production logs, machine configurations, and maintenance activities.
- Prepare and update program documentation, setup instructions, validation records, and non-conformance reports.
- Ensure proper documentation and traceability of program changes, revisions, and process improvements.
- Collaborate with Design Engineers to provide Design for Manufacturability (DFM) feedback and identify potential production issues before manufacturing.
- Coordinate with Production, Engineering, and QA teams to ensure smooth SMT operations and timely resolution of technical concerns.
- Provide technical guidance and training to SMT operators on program usage, machine setup, and operating procedures.
- Perform other related duties and responsibilities as assigned by the immediate superior.
Must Have
- Graduate of Electronics Engineering, Electrical Engineering, Mechatronics, or any related technical course.
- Knowledge of SMT production processes, NPI, and mass production operations.
- With relevant experience in SMT programming, machine setup, and troubleshooting in an electronics manufacturing environment.
- Proficient in SMT programming for pick-and-place machines, solder paste printers, and reflow ovens.
- Knowledge of CAD/PCB design files, feeder setup, component coordinates, and stencil data generation.
- Familiarity with AOI, X-ray inspection, and reflow profiling.
- Knowledge of IPC-A-610, ESD, and ISO quality requirements.
- Strong troubleshooting, analytical, and problem-solving skills.
- Proficient in technical documentation and program revision control.
What We Offer
At Kaertech, we invest in our people. Here is what you can expect when you join our team.
Flexible Work Schedule
Leave Benefits
Shuttle Service & Free Parking
Clothing, Laundry, Rice & Medical Allowance