Senior Manager- CCR

Adani Transmission

Hinoba-an

On-site

PHP 2,000,000 - 2,800,000

Full time

17 hours ago
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Job summary

Adani Transmission in the Philippines seeks a seasoned leader to head CCR Production Operations, ensuring copper rod output, quality and dispatch readiness. You will oversee shaft/holding furnaces, casting, rolling, cooling and handling, and drive shop-floor governance across shifts.

With 10–15 years in copper rod/CCR operations and 4–6 years CCR plant exposure, you will mentor operators, manage handovers, and lead root-cause analysis to minimize defects while advancing safety, maintenance

Qualifications

  • B.E./B.Tech in Metallurgy, Mechanical, Electrical, Chemical, Production or Industrial Engineering.
  • Additional qualification in Operations Management, Process Engineering, Quality Management or Manufacturing Excellence preferred.
  • 10–15 years of copper rod / CCR operations, non-ferrous metals production, casting and rolling, process control, production planning or plant operations in large manufacturing setups.
  • Minimum 4–6 years direct CCR plant operations exposure (copper rod quality, furnace / casting / rolling, shift management, troubleshooting, maintenance coordination).

Responsibilities

  • Lead day-to-day CCR production operations to achieve planned copper rod output and dispatch readiness.
  • Ensure smooth operation of shaft furnace / holding furnace, casting system, rolling mill, cooling, coiling and handling areas.
  • Monitor production plan vs actual performance; drive corrective actions with shift teams.
  • Optimize throughput, yield, availability and operating discipline with minimal rework.
  • Ensure safety standards, SOPs, PTW, LOTO, PPE compliance and safe operating practices.
  • Drive hazard identification, near-miss reporting, unsafe condition closure and safety engagement with operators and contract workforce.
  • Maintain operational discipline through checklists, logbooks, housekeeping, 5S and process control documentation.
  • Ensure environmental, quality system compliance applicable to CCR production operations.
  • Build a safety-first operating culture across shifts through training and audits.
  • Maintain critical process parameters for molten copper temperature, oxygen level, casting speed, rolling conditions, cooling and surface finish.
  • Work with quality, lab and process teams to meet specs for diameter, conductivity, elongation and coil condition.
  • Analyze process deviations, rod breaks, surface defects, dimensional variation and scale formation.
  • Drive root-cause analysis and corrective/preventive actions for recurring issues.
  • Support process trials, standard parameter setting and improvements for stable CCR operations.
  • Coordinate with mechanical, electrical, instrumentation and utility teams for equipment health and maintenance planning.
  • Monitor furnace, casting wheel, rolling stands, shear, coiler, cooling, pumps and burners.
  • Support shutdowns, start-up readiness and post-maintenance stabilization.
  • Identify reliability concerns affecting production, quality and safety.
  • Drive productivity, yield, energy efficiency and defect cost reduction.
  • Develop SOPs, training modules and skill-building for operators and shift personnel.
  • Support digitalization of production monitoring through dashboards, shift MIS, process analytics and automated reporting.
  • Build a high-performance production team focused on safety, quality, reliability, and continuous improvement.

Skills

Operations management
Shift management
Process control
Quality control
Safety leadership
Maintenance coordination

Education

B.E./B.Tech in Metallurgy/Mechanical/Electrical/Chemical/Production/Industrial Engineering
Operations Management / Process Engineering (preferred)

Job description

A. CCR Production Operations & Target Delivery

  • Lead day-to-day CCR production operations to achieve planned copper rod output, quality and dispatch readiness.
  • Ensure smooth operation of shaft furnace / holding furnace, casting system, rolling mill, cooling, coiling and handling areas.
  • Monitor production plan versus actual performance, identify deviations and drive corrective actions with shift teams.
  • Optimize plant throughput, yield, availability and operating discipline while minimizing process interruptions and rework.
  • Ensure effective shift handover, daily production review, manpower deployment and shop-floor execution governance.

B. Safety, Compliance & Shop-Floor Discipline

  • Ensure adherence to safety standards, SOPs, PTW requirements, LOTO, PPE compliance and safe operating practices in CCR operations.
  • Drive hazard identification, near-miss reporting, unsafe condition closure and safety engagement with operators and contract workforce.
  • Maintain operational discipline through checklist compliance, logbook accuracy, housekeeping, 5S and process control documentation.
  • Ensure statutory, environmental and quality system compliance applicable to CCR production operations.
  • Build a safety-first operating culture across shifts through training, audits and visible shop-floor leadership.

C. Process Control, Quality & Defect Reduction

  • Maintain critical process parameters for molten copper temperature, oxygen level, casting speed, rolling conditions, cooling and surface finish.
  • Work with quality, laboratory and process teams to ensure copper rod meets required specifications for diameter, conductivity, elongation, surface quality and coil condition.
  • Analyze process deviations, rod breaks, surface defects, dimensional variation, cracks, scale formation and other quality issues.
  • Drive root-cause analysis and corrective / preventive actions for recurring process and quality failures.
  • Support process trials, standard parameter setting and improvement projects for stable CCR operations.

D. Equipment Reliability, Maintenance Coordination & Utility Interface

  • Coordinate closely with mechanical, electrical, instrumentation and utility teams for equipment health, breakdown analysis and preventive maintenance planning.
  • Monitor critical equipment including furnace, casting wheel, rolling stands, shear, coiler, cooling system, pumps, burners and material handling systems.
  • Support planned shutdown execution, equipment readiness checks, start-up preparedness and post-maintenance trial stabilization.
  • Identify reliability concerns impacting production, quality, energy consumption and safety performance.
  • Ensure timely closure of process-related maintenance observations and operational improvement actions.
  • Drive improvement initiatives for productivity, yield, energy efficiency, consumable consumption, downtime reduction and quality cost reduction.
  • Use production data, process trends, defect analysis and equipment performance inputs to identify improvement opportunities.
  • Develop SOPs, OPLs, training modules and skill-building plans for operators, technicians and shift personnel.
  • Support digitalization of production monitoring through dashboards, shift MIS, process analytics and automated reporting.
  • Build a high-performance production team focused on safety, quality, reliability, accountability and continuous improvement.
Qualifications

Education Qualification:

  • B.E./B.Tech in Metallurgy, Mechanical, Electrical, Chemical, Production or Industrial Engineering.

Additional qualification in Operations Management, Process Engineering, Quality Management or Manufacturing Excellence will be preferred.

Work Experience (Range of years):

  • 10–15 years of experience in copper rod / CCR operations, non-ferrous metals production, casting and rolling, process control, production planning or plant operations in large manufacturing setups.
  • Minimum 4–6 years of direct exposure to CCR plant operations, copper rod quality, furnace / casting / rolling process, shift management, troubleshooting and maintenance coordination.
Job Info
  • Job Identification 56500
  • Job Category Operations Management
  • Posting Date 09/02/2026, 05:20 AM
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