About the Role
The company is scaling up electrospun nanofiber membrane production, and we are looking for a Manufacturing / Plant Head to own the plant end-to-end. You will run day-to-day operations across production, maintenance, quality, and materials; build the leadership bench beneath you; and turn a growing specialty-materials line into a disciplined, metrics-driven plant. This is a hands‑on leadership role for someone equally comfortable on the production floor and in front of management.
Key Responsibilities
Plant Operations
- Own total plant performance — output, yield, uptime, cost per unit, and on-time delivery against the production plan.
- Direct daily manufacturing operations across electrospinning, converting, finishing, packaging, and utilities.
- Translate the sales and production forecast into executable line schedules, manpower plans, and equipment loading.
- Control plant operating expenses and manage the plant budget, including capital requests for equipment and facility upgrades.
- Drive process stability and repeatability on precision, parameter-sensitive equipment.
People and Leadership
- Lead, coach, and develop supervisors, team leaders, and shift leaders; build a leadership bench that can run the plant without you on the floor.
- Set performance expectations, conduct reviews, and manage skills matrices, cross-training, and succession for critical roles.
- Instil a culture of accountability, discipline, and 5S housekeeping across all shifts.
- Assume direct supervision of production in the absence of the Production Supervisor.
Quality, Safety, and Compliance
- Enforce adherence to product specifications, SOPs, and quality standards; partner with QA/QC on deviations, root-cause analysis, and corrective action.
- Champion occupational safety, chemical handling, and environmental compliance in line with DOLE, DENR, and local regulatory requirements.
- Maintain audit readiness for ISO 9001 (and ISO 14001 / 45001 where applicable) and customer or regulatory plant audits.
Supply Chain and Materials
- Monitor inventory of polymers, solvents, substrates, and consumables; initiate and follow through on purchase requests to prevent line stoppages.
- Coordinate with procurement, warehouse, and logistics on material availability, incoming quality, and finished‑goods dispatch.
- Work with suppliers and toll partners on material qualification, lead times, and cost‑reduction opportunities.
Continuous Improvement and Reporting
- Assess current production efficiency and management practices, identify gaps, recommend improvements, and implement them to completion.
- Establish reporting standards and dashboards that measure OEE, scrap and rework, downtime, labour productivity, and cost.
- Lead Kaizen, 5S, and Lean or Six Sigma initiatives and problem‑solving activities on the floor.
- Support scale‑up of new products and processes from pilot to commercial production together with R&D and Engineering.
- Represent the plant in management, production, and cross‑functional meetings and report performance to senior leadership.
Qualifications
- Bachelor's degree in Chemical, Industrial, Mechanical, Electrical, Manufacturing, or Materials Engineering, or a related technical field.
- At least 7 years of progressive manufacturing or production experience, including 3 or more years leading a plant, production department, or multiple shifts.
- Industry background preferably in specialty chemicals, advanced or technical materials, nonwovens, membranes or filtration, coatings, electronics or electrical manufacturing, or a comparable precision process industry — including suppliers and converters within these supply chains.
- Proven ownership of full plant operations: multiple departments, manpower planning, budgeting, and strategic planning.
- Strong command of production planning, inventory and materials control, maintenance coordination, and KPI‑based performance management.
- Working knowledge of quality management systems (ISO 9001) and occupational safety and environmental regulations in the Philippines.
- Demonstrated ability to develop supervisors and team leaders and to lead change on the floor.
- Comfortable with data: Excel or ERP‑based reporting, cost analysis, and efficiency metrics.
- Willing to work on‑site in Dasmariñas, Cavite, with flexibility to support shift operations.
Preferred / Advantageous
- Exposure to electrospinning, nanofiber, or other thin‑film and coating technologies, or to their upstream polymer and solvent supply chain.
- Experience scaling a process from pilot or R&D into commercial production.
- Lean, Six Sigma (Green or Black Belt), TPM, or Kaizen certification or equivalent hands‑on track record.
- Experience in an export‑oriented or PEZA‑registered manufacturing environment.
Work Set up:
- Dayshift (6 days/week)
- Onsite
- Dasmariñas, Cavite