Job Title: Tower Quality Inspector / Engineer (Wind Steel Fabrication)
Reporting To: Site Quality Manager / Plant Manager
Location: Oman
Industry: Renewable Energy
Role Summary: To serves as the on-site quality inspector at our wind tower fabrication plant. You will be responsible for in-process and final quality control of steel tower sections, covering Black Tower and White Tower production. This role requires hands-on NDT execution, coating inspection, paint damage repair knowledge, and root cause analysis of defects. You will act as the primary quality interface between production, clients, and third-party inspectors (if applicable) during Factory Acceptance Testing (FAT).
Key Responsibilities
- 1. Quality Assurance for Steel Tower Sections Oversee and enforce quality standards throughout the fabrication of steel wind towers, including cutting, beveling, plate rolling, fit-up, welding, flange assembly, and final dimensional alignment. Conduct stage-wise inspections against project specifications, engineering drawings, and industry standards. Verify welder qualifications, WPS/PQR compliance, and welding consumable traceability. Ensure dimensional accuracy of shell cans, flanges, and internal/external attachments using appropriate gauges and alignment tools.
- 2. NDT & Hands-On Inspection Perform and interpret Non-Destructive Testing methods. Utilize inspection equipment: UT thickness gauges, calipers, micrometers, bore gauges, flange flatness measuring tools, and weld gauges. Monitor and audit NDT subcontractors when required.
- 3. Coating, Paint Damage Repair & Root Cause Analysis Inspect surface preparation and coating application. Practical knowledge of repairing paint/coating damage. Lead Root Cause Analysis (RCA) for weld defects, coating failures, delamination, and corrosion issues using 8D, fishbone, or 5-Why methodologies.
- 4. Documentation, Supervision & Client Interface Maintain full quality traceability: material test certificates, NDT reports, coating logs, NCRs, concession requests, and final inspection dossiers. Represent the company during client and third-party FAT inspections, ensuring all punch-list items are closed out prior to shipment. Prepare weekly quality performance reports highlighting defect trends, rejection rates, and improvement actions.
Key Requirements
- Experience 5+ years of QC/QA experience in wind tower steel fabrication or heavy structural steel manufacturing.
- NDT Certification Level II or equivalent in UT, MT, and PT – mandatory.
- Education Diploma or above in Mechanical Engineering, Metallurgical Engineering, or related field.
- Process Knowledge Deep understanding of full steel tower production cycle: plate rolling, submerged arc welding, flange machining/assembly, corrosion protection systems.
- Inspection Tools Proficient in using UT gauges, coating thickness gauges, pull-off adhesion testers, holiday detectors, calipers, micrometers, and flange alignment jigs.
- RCA & Problem-Solving Strong analytical skills with proven track record of leading defect investigations and CAPA implementation.
- Languages English – workable (written and spoken). Chinese language is a plus.
- Brief exposure to hybrid tower (concrete-steel combination) concepts is an added value.
- Soft Skills Strong communication, supervision, and client-facing skills. Ability to work under pressure and make quick, sound quality decisions on the shop floor.