About the Role
Our client, a leading manufacturer of specialized components, is seeking a highly skilled Senior Industrial Engineer to focus on quality systems and process control. This is a fully remote position, offering a unique opportunity to influence manufacturing excellence across our operations without geographical constraints. You will be responsible for developing, implementing, and maintaining robust quality management systems and driving process control strategies to ensure consistent product quality and operational efficiency. The role involves analyzing quality data, identifying root causes of defects, and implementing corrective and preventive actions (CAPA). You will work closely with engineering, quality assurance, and production teams, leveraging your expertise to uphold the highest standards across our facilities, including those in Queenstown. This position demands a proactive, analytical, and detail-oriented individual passionate about continuous improvement and quality assurance.
Key Responsibilities
- Develop, implement, and manage industrial engineering aspects of the Quality Management System (QMS).
- Design and optimize statistical process control (SPC) strategies to monitor and improve production processes.
- Analyze quality data, identify trends, and lead root cause analysis for non-conformances and defects.
- Develop and implement Corrective and Preventive Actions (CAPA) plans.
- Collaborate with Quality Assurance teams to ensure compliance with industry standards and regulations.
- Drive process improvement initiatives focused on reducing defects, improving yield, and enhancing product consistency.
- Develop and deliver training on quality principles, SPC, and process control techniques.
- Conduct process capability studies and provide recommendations for improvement.
- Support the integration of new technologies and methodologies to enhance quality and process control.
- Maintain detailed documentation related to quality systems, process control plans, and improvement initiatives.
Requirements
- Bachelor's degree in Industrial Engineering, Quality Engineering, or a related technical field.
- Minimum of 6 years of experience in industrial engineering, with a significant focus on quality systems and process control.
- Proven experience in developing and implementing QMS (e.g., ISO 9001) and SPC methodologies.
- Strong analytical skills with expertise in statistical analysis software (e.g., Minitab, JMP).
- Experience with Root Cause Analysis (RCA) techniques (e.g., 5 Whys, Fishbone Diagrams).
- Knowledge of Lean Manufacturing and Six Sigma principles. Six Sigma Green or Black Belt certification is highly advantageous.
- Excellent communication, presentation, and interpersonal skills, suitable for remote collaboration.
- Ability to work independently and manage multiple projects concurrently in a remote setting.
- Experience in manufacturing environments, preferably within the automotive or aerospace sectors.
- Willingness to travel occasionally to Queenstown or other sites for essential tasks or audits, but the role is primarily remote.
Benefits
- Highly competitive salary and benefits package for a remote role.
- Performance-based bonus structure.
- Comprehensive global health insurance.
- Top-tier retirement savings plan.
- Generous budget for professional development, conferences, and certifications.
- Flexible and autonomous remote working environment.
- Opportunity to shape quality standards for a leading manufacturer.
- High-impact role with visibility across the organization.
- Exposure to advanced quality management techniques.
- Collaborative and supportive virtual team culture.