Prototype Aircraft Technician — Flight Test & Assembly

SYOS Aerospace; Mount Maunganui; Hybrid; NZD 50,000 - 80,000; Full time

Job summary

SYOS Aerospace is seeking an experienced Mechanical Technician to join our prototype manufacturing team, assisting aircraft manufacturing, assembly, integration and flight testing. You’ll collaborate with engineering and flight test teams to build, modify and prepare aircraft for ground and flight trials.

This 3-month contract offers potential for permanent placement and is a strong opportunity to showcase hands-on skills in a dynamic aerospace environment with remote trial locations.

Qualifications

• 5+ years’ experience in aircraft manufacturing, maintenance or aerospace.
• Strong mechanical assembly and airframe construction experience.
• Excellent fault diagnosis and problem-solving abilities.
• Experience working in prototype, development or low-volume production environments is desirable.
• Experience with helicopters and piston engines is desirable.
• Flexibility to work at remote trial locations and adapt to changing test schedules.
• Ability to work effectively as part of a team and contribute to a positive, collaborative environment.

Responsibilities

• Provide hands‑on support to aircraft manufacturing activities, including mechanical assembly, integration and airframe construction.
• Interpret engineering drawings, specifications and work instructions to complete manufacturing tasks accurately.
• Follow manufacturing procedures and quality standards to support prototype aircraft builds and modifications.
• Troubleshoot and resolve manufacturing, mechanical and system issues in collaboration with engineering teams.
• Prepare and configure aircraft for ground and flight testing, including pre- and post-flight inspections.
• Support flight line operations and trial activities as required.
• Maintain a safe, organised work environment and ensure compliance with all safety and quality requirements.

Skills

Mechanical assembly

Airframe construction

Fault diagnosis

Prototype/low-volume prod

Aerospace environment

Teamwork

Helicopters & piston engines

Job description

SYOS Aerospace is seeking an experienced Mechanical Technician to join our prototype manufacturing team, assisting aircraft manufacturing, assembly, integration and flight testing. You’ll collaborate with engineering and flight test teams to build, modify and prepare aircraft for ground and flight trials.

This 3-month contract offers potential for permanent placement and is a strong opportunity to showcase hands-on skills in a dynamic aerospace environment with remote trial locations.