Senior Automation Engineer

Insulet; Iskandar Puteri; On-site; MYR 180,000 - 240,000; Full time

Benefits offered by this job

Competitive package

Career growth

US Medical Device opportunity

Job summary

Insulet is seeking a senior Mechanical Engineer to design and implement automated assembly and packaging systems. The role leads cross-site teams, coordinates vendors, and drives IQ/OQ/FAT/SAT activities for new technologies and site transfers.

Ideal candidates have 6+ years in machine design, strong CAD (SolidWorks) skills, and familiarity with CE, UL, NFPA standards. Travel ~30% to support global projects and manufacturing sites.

Qualifications

• Bachelor of Science in Mechanical Engineering or higher.
• 6+ years of hands-on machine design experience.
• Experience with automation line startup and equipment commissioning.
• Knowledge of CE, UL, NFPA regulations and related standards.
• Proficiency with CAD modelling software (SolidWorks preferred).

Responsibilities

• Design, develop and implement automated equipment for assembly and packaging processes.
• Lead cross-site and cross-functional coordination to ensure alignment on deliverables, timelines and quality.
• Lead IQ, OQ, FAT, SAT and PQ activities for new technologies and site transfers.
• Oversee vendor communications and ensure compliance with SOPs and guidelines.
• Support capital projects including budgeting, cost tracking and forecast updates.
• Mentor and develop project teams and vendor engineers for successful execution.

Skills

Machine design

Project management

Team leadership

Cross-functional

Problem solving

Vendor coordination

Mechanical aptitude

Education

Bachelor of Science in Mechanical Engineering

Master of Science in Mechanical Engineering

Tools

SolidWorks

Job description

Key responsibilities

Design, develop, specify and implement automated equipment for assembly and packaging processes

Support continuous improvement efforts, obsolescence programs, technology transfers and new product development in support of business objectives

Specify, select, manufacturing acceptance, installation, startup, commission, and validate fully automated and advanced discrete component assembly and packaging technologies

Manage and oversee vendor communications and collaboration; critically review engineering designs and ensure adherence to company design and development guidelines and SOPs

Manage multiple projects and lead teams and vendors to achieve exceptional results

Manage the IQ, OQ, FAT, SAT and PQ efforts for new assembly and packaging technologies and transferring technologies to new factory sites

Build the capability of others to ensure successful project execution through improving business process systems, developing training aids and SOPs, and providing feedback to discipline owners

Support capacity‑expansion initiatives, including planning, specification, procurement, installation, and validation of new manufacturing lines and equipment

Lead cross-site and cross-functional coordination to ensure alignment on technical deliverables, timelines, production readiness, and quality standards

Serve as primary liaison for global project execution, bridging Global Automation Engineering with regional manufacturing sites

Oversee commissioning, qualification, FAT, and SAT for new automation technologies and ensure successful transfer of equipment to new or existing factory sites

Lead project planning for automation initiatives, including milestone creation, risk identification and mitigation, resource planning, and issue escalation

Support capital project execution, including CAR development, budgeting, cost tracking, and forecast updates

Execute and support technology transfers for manufacturing equipment being relocated or newly deployed at global sites

Drive continuous improvement and obsolescence reduction programs

Provide leadership and mentorship to project team members, onsite engineers, and vendor engineering teams

Preferred Requirements, Skills and Competencies

Experience in specifying, selecting, manufacturing acceptance, installation, startup, commission, and validation of fully automated and advanced discrete component assembly and packaging technologies

Sound mechanical skillset incorporating machine design principles and strong mechanical aptitude

Technical mastery in mechanical engineering, namely assembly technologies and packaging (blister forming, cartoning, bagging, sealing)

Hands‑on mechanical aptitude and machine design including pneumatics, linkage design, mechatronics, robotics, and drive systems

Experience with process technologies: ultrasonic welding, heat transfer decoration, hot stamping, laser welding, laser decoration

Knowledge of packaging: material knowledge, cartoning, conveyor systems and sealing technologies

Demonstrated ability to understand user requirements of complex products, translate these into a complete conceptualized automated solution, and assess cost benefit

Experience in a regulated and/or medical device industry is a plus

Ability to manage and oversee vendor communications and collaboration

Proven ability to manage multiple projects

Experience with formal project management is a plus

Ability to successfully lead teams and vendors to achieve exceptional results

Good problem‑solving skills and capability to respond to barriers, problems, and challenges

Ability to effectively deal with conflict and openly communicate and lead team members to successful resolution

Demonstrated ability to work effectively while leading others in a teaming environment across multiple geographical locations and across various functional areas and roles

Strong verbal and written communication skills

Solid understanding and demonstrated ability of implementing machine and process safety considerations

Knowledge of CE, UL, SCCR, NFPA-70E and NFPA-79 regulations is a plus

Demonstrated application of domestic and international standards (DIN, ASME, ISO) is a plus

Bachelor of Science in Mechanical Engineering

Master of Science in Mechanical Engineering is a plus

6+ years of hands‑on machine design experience

Demonstrated flexibility and ability to function in a fast‑paced, growth industry and work environment

Strong organizational skills

Strong interpersonal skills

Strong command of structured problem‑solving tools

Demonstrated proficiency in common computer tools such as word processing, spreadsheet, and web‑based applications

Proficiency with CAD modelling software (SolidWorks preferred)

Working knowledge of Minitab and/or JMP statistical analysis software

Experience with data analysis and data driven decision making

Ability to lead cross‑functional and cross‑site technical activities, including vendor coordination and global project execution

Strong project management capability, including scheduling, risk mitigation, and supporting capital project deliverables

Experience with automation line startup and equipment commissioning, including debugging and validation

Solid understanding of automation technologies such as robotics, motion systems, PLC‑based equipment, and vision systems

Working knowledge of machine and process safety requirements (CE, UL, NFPA)

Ability to travel domestically and internationally as business needs demand (estimated at 30%)

About us

Insulet is the world's leading manufacturer of high-volume, disposable, electromechanical, wearable medical devices.

Insulet Corporation is the global leader in tubeless insulin pump technology with its Omnipod® brand of products. We develop, manufacture, and sell our proprietary Omnipod continuous insulin delivery systems for people with insulin-dependent type 1 and type 2 diabetes. Founded in 2000. Global HQ in Acton, Massachusetts. Offices in every corner of the world — US, UK, France, Germany, Netherlands, Canada, China, Malaysia, Mexico, Australia, and U.A.E. We sell our products in 25 different countries.

Insulet Corporation is the global leader in tubeless insulin pump technology with its Omnipod® brand of products. We develop, manufacture, and sell our proprietary Omnipod continuous insulin delivery systems for people with insulin-dependent type 1 and type 2 diabetes. Founded in 2000. Global HQ in Acton, Massachusetts. Offices in every corner of the world — US, UK, France, Germany, Netherlands, Canada, China, Malaysia, Mexico, Australia, and U.A.E. We sell our products in 25 different countries.

Perks and benefits

• Competitive Package and Benefits
• Career Growth and Development Opportunities
• Exciting Opportunities to join US Medical Device