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Exentec Services Malaysia Sdn. Bhd. is seeking an experienced orbital welding technician in Penang to fabricate stainless steel tubing and spools for semiconductor, pharmaceutical, and ultra-clean gas applications.
The role includes calibration, weld program selection, purge management, material prep, and daily log maintenance with strict cleanliness and precision standards.
Perform daily verification and setup of orbital welding power sources (e.g., Arc Machines, Swagelok, or Georg Fischer) and manual TIG/GTAW units.
Select and adjust programmed weld schedules based on material grade, wall thickness, and outer diameter (OD) of the stainless steel components.
Set up and monitor internal gas purging (Argon) to ensure oxygen levels are below acceptable thresholds (typically < 50 ppm) to prevent oxidation (sugar) on the weld bead.
Cut, deburr, and face stainless steel tubing and piping using high-precision orbital saws and facing tools to ensure square edges and gapless fit-up.
Maintain accurate weld logs, recording coupon test results, heat numbers, and weld ID tags for full traceability.
1. High-Purity Fabrication: Execute high-precision orbital welding on stainless steel tubing, piping, and complex spools ranging from 1/4" to 6" OD for semiconductor, pharmaceutical, and ultra-clean gas applications.
2. Hybrid Welding Operations: Perform manual TIG (GTAW) welding for tacking, structural supports, or specialized spool configurations where orbital heads have limited clearance.
3. Coupon Testing: Generate and document mandatory "Daily First" and "Daily Last" weld coupons. Perform visual inspection and internal borescope checks to verify full penetration and bead alignment.
4. System Integrity: Ensure all welded spools meet the strict cleanliness and leak-tightness standards required for High-Purity (HP) process systems.
5. Blueprint Interpretation: Read and interpret Isometrics (ISO), P&IDs, and 3D spool drawings to ensure accurate fabrication dimensions and slope requirements.
6. Equipment Maintenance: Perform routine maintenance on welding heads, tungsten grinding, and electrode replacement to prevent weld contamination or arc instability.
1. Education: Certificate or Diploma in Welding Technology, Mechanical Engineering, or a related vocational field.
2. Certification: Valid AWS or equivalent welder certification for GTAW (6G position) and specialized training/certification in Orbital Welding.
4. Equipment Knowledge: Proficiency with orbital tooling's (closed-head and open-head), oxygen analyzers, and digital borescope inspection tools.
5. Precision: Ability to maintain tight tolerances (typically ±0.5mm) and high aesthetic standards for external weld appearance.
6. Physical Requirements: Ability to stand for extended periods, manual dexterity for handling small components, and the ability to lift to 20kg.