Global Process Engineer - Tooling, Fixtures, Lifting

Aero Alliance; Mesagne; In loco; EUR 70.000 - 95.000; Tempo pieno

Descrizione del lavoro

Aero Alliance seeks a Global Process Engineer to develop and deploy global standards that improve reliability, availability, and performance of manufacturing equipment and processes. You will analyze data, implement proactive measures, and drive cost reduction through standardization across Aero Alliance factories.

The role coaches a dotted-line team, emphasizes lean methodologies, and guides technology introductions, asset transfers, and process qualifications to ensure One Product One Process

Competenze

• PM skills and experience.
• Analytical mindset for process improvement.
• Ability to lead cross-functional teams.
• Strong problem-solving capabilities.
• Effective communication with stakeholders.

Mansioni

• Develop tooling, fixture, and lift fixture standards and deploy them across factories.
• Define global process and equipment standards and roll them out with local leaders.
• Manage facility integration, acceptance testing, machine health checks, calibration, maintenance plans, spare parts strategy, and training.
• Validate engineering specs and shop-floor application of new processes with cross-functional teams.
• Collaborate on new repair processes and qualifications with channels.
• Develop reliability strategies using FMEA and RCA.
• Work with maintenance, operations, engineering, and safety to implement preventive/predictive programs.
• Lead investigations into failures and chronic issues with robust corrective actions.
• Provide technical support for asset management and spare parts optimization.
• Train local engineers to deepen process/equipment expertise.
• Participate in design and installation of new equipment with reliability in mind (DFR).
• Interpret business challenges and recommend best practices to improve products/processes/services.
• Stay informed on industry trends that may inform work.
• Lead projects with minimal resources and influence stakeholders.

Conoscenze

Project management

Analytical thinking

Leadership

Problem solving

Communication

Formazione

Bachelor's Degree

Strumenti

Tooling & fixtures knowledge

Descrizione del lavoro

Job Description Summary

The Global Process Engineer (GPE) will work closely with the Global Manufacturing Engineering Leader, the primary focus area will be developing and deploying global standards that improve the reliability, availability, and performance of Aero Alliance’s manufacturing equipment and processes. They will analyze data, and work cross-functionally to implement proactive measures that improve processes. This person will also be responsible for cost reduction through standardization of equipment and processes, establishing standards, and ensuring adherence to these standards. They will also be a focal point for new technology introductions, asset transfers, new process introductions; inclusive of lead time, technology selection and recommendations for fixturing, tooling, process, control plans, and qualifications of manufacturing assets. The GPE will coach and influence a dotted-line organization, comprised of factory manufacturing engineers across the Aero Alliance factories. Critical to the role is leveraging analytical skills, the lean methodology and the guiding principle of creating process standards for equipment (“One Product One Process”) to drive SQDC in line with business and functional objectives. The candidate chosen for this position will acquire strong technical knowledge and extensive exposure to manufacturing, engineering, quality, and safe process development. The selected candidate plays a key role in the Aero Alliance business, and in building a culture of inclusion and respect for people as well as continuous improvement.

Roles and Responsibilities

• Develop tooling, fixture, and lift fixture process & equipment standards. Deploy global standards across the Aero Alliance factories, partnering with local factory technical leaders.
• Develop, Qualify, and Improve manufacturing processes. Define global process standards and equipment standards and deploy them across the Aero Alliance factories, partnering with local factory technical leaders.
• Define, control, communicate global processes for manufacturing assets, including: facility integration, acceptance testing, machine health checks & calibrations, preventative maintenance plans, spare parts strategy, technical & technology training.
• Validate engineering specifications and shop floor application of new processes. Including EHS, Manufacturing Engineers, Engineering, Quality, Materials, Industrialization, Materials, and Sourcing.
• Partner with channels on the development of new repair processes and qualifications.
• Develop and implement reliability improvement strategies using industry best practices such as FMEA (Failure Mode and Effects Analysis), and Root Cause Analysis (RCA).
• Collaborate with maintenance, operations, engineering, and safety teams to design and implement preventive and predictive programs.
• Drive continuous improvement initiatives aimed at reducing equipment downtime and improve quality processes.
• Lead investigations into failures and chronic issues, identifying root causes and implementing robust corrective actions to eliminate the problems from re-occurring.
• Provide technical support for asset management, including equipment life cycle analysis and spare parts optimization.
• Train local factory manufacturing engineers to deepen their expertise in process and equipment.
• Participate in the design and installation of new equipment and implementation of processes, ensuring reliability is considered from the outset (Design for Reliability).
• Interprets internal and external business challenges and recommends best practices to improve products, processes or services. Stays informed of industry trends that may inform work.
• Uses high level of judgment to make decisions and handle complex tasks or problems in areas of operational, product management, manufacturing, technology or engineering. Has ability to assess quality of information given and ask pertinent questions to stakeholders. Able to offer new solutions to problems outside of set parameters and can construct and provide recommendations. Uses multiple internal and some external sources outside of own function to help arrive at a decision.
• Will lead functional teams or projects with minimal resource requirements, risk, and/or complexity. Communicates difficult concepts and may influence others' options on particular topics. May guide others to consider a different point of view.

Additional Requirements

• Engage design for Six Sigma methodology (DFSS), including, measuring existing machine capability, analyzing process requirements, and developing a strategy to maintain / improve process yield.
• Deploy lean principles, including, 3P (Production Preparation Process), Total Productive Maintenance, Jidoka, PQ/PR, Takt Cycle, Standard Work, Value Stream Maps, Kaizen, 4D/8D/A3 Problem Solving, and Poka Yoke.

Required Qualifications

For US Candidates Only:

• Bachelor’s Degree from an accredited university or college
• 7+ years of industrial experience in manufacturing or quality
• 5+ years of experience in a technical role (manufacturing engineer or similar) with expertise in Tooling, Fixtures, Material Lifting Devices and Fixtures
• Strong knowledge of engineering concepts and quality processes
• Ability to interpret blueprints, specifications, drawings, and schematics
• Project Management skills and experience

For Non-US Candidates Only:

• Bachelor’s Degree from an accredited university or college or equivalent experience
• Significant years of industrial experience in manufacturing or quality
• Significant years of experience in a technical role (manufacturing engineer or similar) with expertise in Tooling, Fixtures, Material Lifting Devices and Fixtures
• Proven knowledge of engineering concepts and quality processes
• Proven ability to interpret blueprints, specifications, drawings, and schematics
• Project Management skills and experience
• Fluency in English in writing and speaking

Desired Characteristics

For US Candidates Only:

• 10+ years of technical experience with expertise in Tooling, Fixtures, Material Lifting Devices and Fixtures
• Direct