Technician Trainee, PFD, Dahanu, ACG Capsules

ACG; Mumbai; On-site; INR 200,000 - 400,000; Full time

Job summary

ACG in Mumbai seeks a line operator to maintain line continuity, productivity, and quality of product on allocated lines, ensuring adherence to cGMP, GDP, and safety standards during shifts.

You will check line status, manage changeovers, assist maintenance, document downtime and rejections, and support CAPA implementations while following SOPs and safety rules.

Responsibilities

• Check allocated post production line(s) per CTQ/CTP checklist
• Follow plan for color changes with minimal downtime
• Coordinate with shift lead for timely changeovers and supplies
• Execute IPQC after roller cleaning and monitor rejections to achieve zero defects
• Operate cameras per SOP to ensure productivity and quality
• Coordinate with contract associates to follow SOPs at various stations
• Implement preventive maintenance to reduce downtime
• Troubleshoot line issues and seek maintenance support as needed
• Record downtime and rejections in daily performance reports
• Maintain cGMP and GDP compliance during shifts
• Follow CAPA for customer complaints
• Assist other operators during color changes/breakdowns for start-up
• Report and communicate defects to Production/line lead
• Perform machine cleaning and shift handovers
• Adhere to all SOPs including safety and data integrity

Job description

Job Objective

Maintain line continuity, productivity, quality of product, reduce wastages and adherence to cGMP, GDP and safety in-shift for the allocated line(s).

Primary responsibilities

Strategic Planning Activities:

Core:

• Check the allocated post production (ATS/Printing /camera)- line(s) in each shift as per the CTQ (critical to Quality) /CTP (Critical to Productivity) checklist
• Follow plan as per color change note by ensuring minimal change over time at each sub section
• Follow instructions from shift lead for timely change over by ensuring availability of roller(s)/ink etc
• Execute IPQC after every roller cleaning and checking of rejections of camera(s) after every hour for achieving zero defect
• Execute camera operations as per SOP to achieve productivity and quality
• Coordinate with contract associates to follow SOP at ATS /Camera/packing /Sealing and tumbling
• Execute preventive maintenance plan for line(s) to achieve zero downtime of the line(s)
• Execute troubleshooting activity for entire line(s) to achieve productivity. In certain cases, seek help from maintenance team for uptime of machine
• Reporting and controlling post production loss of printing and camera to achieve Targeted AFOE@Despatch
• Follow cGMP and GDP for allocated line (s) for ensuring regulatory compliances during the shift.
• Follow instructions from shift lead/team lead to implement CAPA for any customer complaint(s)
• Assist other line operator during colour change /Break down for timely start-up of line
• Making downtime and rejection entries on daily machine performance report
• Communicate attribute defects to Production /line lead on continuous basis
• Machine cleaning
• Shift handover and takeover
• All SOPs-GDP/cGMP/Data integrity/Safety to be strictly followed with ZERO discrepancy by everyone which also include line clearance activities

Key Result Areas

1. Productivity of line
2. Print loss /print reject/camera loss
3. Safety
4. SOP Adherance
5. Zero involvement in recordable injuries attributable to unsafe act / behavior

Key Interfaces

Internal Interfaces

External Interfaces

• Shift lead
• Team lead
• Section head
• Manufacturing lead
• Quality lead

• Customer