Technical Manager Spinning Unit

Premier Fine Linens; Tiruppur; On-site; INR 600,000 - 900,000; Full time

Job summary

Premier Fine Linens in Tiruppur, India, is seeking a Senior Process Engineer – Spinning to monitor and optimize the entire spinning line, from blow room to winding. You will adjust machine settings, analyze quality data, and lead process improvements to meet customer standards.

The role demands deep knowledge of spinning technology, yarn quality testing, and root-cause analysis, with strong leadership and teamwork to drive reliability and productivity across shifts.

Qualifications

• Strong knowledge of spinning technology and fibre-to-yarn conversion.
• Expertise in yarn quality testing and process troubleshooting.
• Understanding of Uster statistics, HVI fibre data, and laboratory testing.
• Knowledge of machine settings, production calculations, waste control, and process optimization.
• Ability to analyze technical data and implement root-cause corrective actions.
• Familiarity with modern spinning machinery and mill production monitoring systems.
• Strong leadership, communication, analytical, and problem-solving skills.

Responsibilities

• Monitor and optimize the complete spinning process, including blow room, carding, draw frame, comber, ring frame, winding, Auto Conor, Twisting and Gassing.
• Optimize machine settings, process parameters, drafts, speeds, and production levels.
• Ensure process stability and uniformity across machines, shifts, and production lots.
• Conduct technical audits and identify opportunities for process improvement.
• Ensure yarn quality meets customer specifications and internal quality standards.
• Monitor key yarn quality parameters, including count, count CV%, U%, imperfections, thin and thick places, neps, hairiness, CSP/strength, elongation, and twist.
• Analyze Uster reports, laboratory results, and yarn testing data to identify root causes of quality deviations.
• Reduce yarn defects, customer complaints, claims, and quality rejections.
• Achieve production targets while maintaining required yarn quality standards.
• Improve machine productivity, spindle utilization, and overall equipment effectiveness.
• Monitor production loss, machine efficiency, end breaks, doffing efficiency, and production per spindle.
• Monitor blow room, carding, combing, pneumafil, and other process waste.
• Control mixing variations, fibre loss, and quality fluctuations.
• Coordinate with Mechanical and Electrical Maintenance teams to improve machine reliability.
• Identify recurring machine-related quality problems and production bottlenecks.
• Review machine condition, maintenance schedules, spare parts requirements, and critical equipment performance.
• Support machine setting standardization, modernization, and commissioning of new machinery.
• Knowledge in electrical equipment and its maintenance including humidification plants & compressors
• Better having worked in an export oriented unit producing cotton yarn
• Train employees on process control, quality standards, troubleshooting, and safe working practices.
• Establish performance targets and review team productivity.
• Promote accountability, discipline, teamwork, and continuous technical learning.

Skills

Spinning technology

Yarn quality testing

Uster statistics / HVI data

Machine settings optimization

Root-cause analysis

Mill monitoring systems

Leadership & communication

Job description

Role & responsibilities

• Monitor and optimize the complete spinning process, including blow room, carding, draw frame, comber, ring frame, winding, Auto Conor, Twisting and Gassing.
• Optimize machine settings, process parameters, drafts, speeds, and production levels.
• Ensure process stability and uniformity across machines, shifts, and production lots.
• Conduct technical audits and identify opportunities for process improvement.
• Ensure yarn quality meets customer specifications and internal quality standards.
• Monitor key yarn quality parameters, including count, count CV%, U%, imperfections, thin and thick places, neps, hairiness, CSP/strength, elongation, and twist.
• Analyze Uster reports, laboratory results, and yarn testing data to identify root causes of quality deviations.
• Reduce yarn defects, customer complaints, claims, and quality rejections.
• Achieve production targets while maintaining required yarn quality standards.
• Improve machine productivity, spindle utilization, and overall equipment effectiveness.
• Monitor production loss, machine efficiency, end breaks, doffing efficiency, and production per spindle.
• Monitor blow room, carding, combing, pneumafil, and other process waste.
• Control mixing variations, fibre loss, and quality fluctuations.
• Coordinate with Mechanical and Electrical Maintenance teams to improve machine reliability.
• Identify recurring machine-related quality problems and production bottlenecks.
• Review machine condition, maintenance schedules, spare parts requirements, and critical equipment performance.
• Support machine setting standardization, modernization, and commissioning of new machinery.
• Knowledge in electrical equipment and its maintenance including humidification plants & compressors
• Better having worked in an export oriented unit producing cotton yarn
• Train employees on process control, quality standards, troubleshooting, and safe working practices.
• Establish performance targets and review team productivity.
• Promote accountability, discipline, teamwork, and continuous technical learning.

Preferred candidate profile

• Strong knowledge of spinning technology and fibre-to-yarn conversion.
• Expertise in yarn quality testing and process troubleshooting.
• Understanding of Uster statistics, HVI fibre data, and laboratory testing.
• Knowledge of machine settings, production calculations, waste control, and process optimization.
• Ability to analyze technical data and implement root-cause corrective actions.
• Familiarity with modern spinning machinery and mill production monitoring systems.
• Strong leadership, communication, analytical, and problem-solving skills.